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Aprilia SR 50 2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2010 Product Type: Full Service Repair Manual 👋 Introduction Market Position Segment: Sport Scooter Target Audience: Young riders, urban commuters, performance enthusiasts. Competitive Analysis Key Competitors: Piaggio Zip SP, Yamaha Aerox, Gilera Runner. Key Features Performance Oriented: Known for its sporty handling and spirited performance for a 50cc scooter. Design: Aggressive, modern styling typical of Aprilia's sport-oriented models. Technology: Often features advanced suspension and braking components for its class. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair, maintenance, and troubleshooting for the Aprilia SR 50 (2010 model). Page Count Estimated Pages: 300+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, and repair of all engine components including cylinder, piston, crankshaft, connecting rod, and bearings. Engine Tuning: Carburetor adjustment, ignition timing, and performance tuning recommendations. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (including jetting and float height), and fuel filter service. Cooling System: Radiator, water pump, thermostat, coolant hoses, and bleeding procedures. Exhaust System: Exhaust pipe, muffler, and catalytic converter maintenance and replacement. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) service, including variator, clutch, torque converter, and final drive. Brakes: Front and rear brake systems (disc brakes), including hydraulic lines, master cylinders, calipers, brake pads, and brake fluid bleeding. Suspension: Front telescopic fork service, rear shock absorber and swingarm inspection and replacement. Steering: Handlebar, steering stem, and head bearing inspection, lubrication, and adjustment. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), ignition system, and fuses. Bodywork Frame: Fairings, seat, storage compartment, and chassis inspection and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection and replacement, brake pad inspection, tire pressure checks, and general lubrication. Troubleshooting: Diagnostic procedures for common starting problems, engine performance issues, electrical faults, and braking system malfunctions. Rebuilding Overhauling: Detailed step-by-step instructions for engine rebuilds, carburetor overhauls, and transmission servicing. Component Replacement: Instructions for replacing wear items such as belts, brake pads, tires, and filters, as well as major component replacements. Wiring Diagrams: Complete electrical system schematics for accurate troubleshooting and repair. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and drivetrain overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Print Readability: High-resolution images and clear text for easy printing and on-screen viewing. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 49.4 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: 10.4:1 (approx.) Lubrication: Autolube system (separate oil injection) Performance Horsepower: Approx. 5-6 HP (depending on specific market regulations and tuning) Torque: Not typically specified for this class, but designed for strong low-end acceleration. Fuel System Carburetor Model: Dell'Orto PHVA 17.5mm (common fitment) Fuel Type: Unleaded gasoline (min. 95 RON) Fuel Tank Capacity: 7.0 Liters 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Centrifugal automatic clutch Drive Type: Belt drive to rear wheel Features Cvtvariator Maintenance: Includes variator roller inspection, replacement, and alignment procedures. Final Drive Oil: Specifications for final drive gear oil (type and capacity). 📐 Dimensions Exterior Length: Approx. 1850 mm Width: Approx. 700 mm Height: Approx. 1140 mm Wheelbase: Approx. 1300 mm Weights Dry Weight: Approx. 105 kg Curb Weight: Approx. 110 kg Max Load Capacity: Typically around 150 kg including rider. Cargo Underseat Storage: Sufficient for one full-face helmet. 🛡️ Safety Features Ratings Crash Safety: N/A (Scooters are not typically rated by agencies like NHTSA for crash safety). Active Features Braking System: Front: Hydraulic disc brake; Rear: Hydraulic disc brake. Lighting: Halogen headlight, LED taillight, front and rear turn signals. Passive Features Frame Construction: High-strength steel frame for rigidity and durability. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, coolant temperature warning light, turn signal indicators, high beam indicator. Driver Assistance ABS: ABS was not a standard or common option on the 2010 SR 50, though later models may have featured it. Connectivity Connectivity Features: None (standard for scooters of this era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or annually, whichever comes first (check manual for specific grade). Transmission Oil Change: Every 6,000 km or annually (final drive). Air Filter Cleaning: Every 2,000 km, replace as needed. Spark Plug Inspection: Every 3,000 km, replace as needed. Brake Fluid Flush: Every 2 years (DOT 4 specification). Coolant Check: Check level regularly, flush and replace every 2 years. Fluid Specifications Engine Oil Grade: Refer to manual for specific API SG or higher, JASO FD rated 2-stroke oil. 2-stroke oil for oil injection system. Final Drive Oil: API GL-4 SAE 80W/90 gear oil (capacity approx. 0.1 Liters). Brake...
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Aprilia SR 50 2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2010
Product Type:
Full Service Repair Manual
👋 Introduction
Market Position
Segment:
Sport Scooter
Target Audience:
Young riders, urban commuters, performance enthusiasts.
Competitive Analysis
Key Competitors:
Piaggio Zip SP, Yamaha Aerox, Gilera Runner.
Key Features
Performance Oriented:
Known for its sporty handling and spirited performance for a 50cc scooter.
Design:
Aggressive, modern styling typical of Aprilia's sport-oriented models.
Technology:
Often features advanced suspension and braking components for its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair, maintenance, and troubleshooting for the Aprilia SR 50 (2010 model).
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, and repair of all engine components including cylinder, piston, crankshaft, connecting rod, and bearings.
Engine Tuning:
Carburetor adjustment, ignition timing, and performance tuning recommendations.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (including jetting and float height), and fuel filter service.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, and bleeding procedures.
Exhaust System:
Exhaust pipe, muffler, and catalytic converter maintenance and replacement.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) service, including variator, clutch, torque converter, and final drive.
Brakes:
Front and rear brake systems (disc brakes), including hydraulic lines, master cylinders, calipers, brake pads, and brake fluid bleeding.
Suspension:
Front telescopic fork service, rear shock absorber and swingarm inspection and replacement.
Steering:
Handlebar, steering stem, and head bearing inspection, lubrication, and adjustment.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlight, taillight, turn signals), ignition system, and fuses.
Bodywork Frame:
Fairings, seat, storage compartment, and chassis inspection and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection and replacement, brake pad inspection, tire pressure checks, and general lubrication.
Troubleshooting:
Diagnostic procedures for common starting problems, engine performance issues, electrical faults, and braking system malfunctions.
Rebuilding Overhauling:
Detailed step-by-step instructions for engine rebuilds, carburetor overhauls, and transmission servicing.
Component Replacement:
Instructions for replacing wear items such as belts, brake pads, tires, and filters, as well as major component replacements.
Wiring Diagrams:
Complete electrical system schematics for accurate troubleshooting and repair.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and drivetrain overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Print Readability:
High-resolution images and clear text for easy printing and on-screen viewing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
49.4 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
10.4:1 (approx.)
Lubrication:
Autolube system (separate oil injection)
Performance
Horsepower:
Approx. 5-6 HP (depending on specific market regulations and tuning)
Torque:
Not typically specified for this class, but designed for strong low-end acceleration.
Fuel System
Carburetor Model:
Dell'Orto PHVA 17.5mm (common fitment)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Fuel Tank Capacity:
7.0 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Centrifugal automatic clutch
Drive Type:
Belt drive to rear wheel
Features
Cvtvariator Maintenance:
Includes variator roller inspection, replacement, and alignment procedures.
Final Drive Oil:
Specifications for final drive gear oil (type and capacity).
📐 Dimensions
Exterior
Length:
Approx. 1850 mm
Width:
Approx. 700 mm
Height:
Approx. 1140 mm
Wheelbase:
Approx. 1300 mm
Weights
Dry Weight:
Approx. 105 kg
Curb Weight:
Approx. 110 kg
Max Load Capacity:
Typically around 150 kg including rider.
Cargo
Underseat Storage:
Sufficient for one full-face helmet.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Scooters are not typically rated by agencies like NHTSA for crash safety).
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Hydraulic disc brake.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
High-strength steel frame for rigidity and durability.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, coolant temperature warning light, turn signal indicators, high beam indicator.
Driver Assistance
ABS:
ABS was not a standard or common option on the 2010 SR 50, though later models may have featured it.
Connectivity
Connectivity Features:
None (standard for scooters of this era).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or annually, whichever comes first (check manual for specific grade).
Transmission Oil Change:
Every 6,000 km or annually (final drive).
Air Filter Cleaning:
Every 2,000 km, replace as needed.
Spark Plug Inspection:
Every 3,000 km, replace as needed.
Brake Fluid Flush:
Every 2 years (DOT 4 specification).
Coolant Check:
Check level regularly, flush and replace every 2 years.
Fluid Specifications
Engine Oil Grade:
Refer to manual for specific API SG or higher, JASO FD rated 2-stroke oil. 2-stroke oil for oil injection system.
Final Drive Oil:
API GL-4 SAE 80W/90 gear oil (capacity approx. 0.1 Liters).
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio).
Known Issues
Variator Wear:
Variator rollers can wear prematurely, leading to poor acceleration and clutch engagement. Recommended replacement around 6,000-10,000 km.
Carburetor Clogging:
Can be prone to jetting issues or clogging if fuel quality is poor or if left sitting with fuel in the tank.
Electrical Connections:
Corrosion in connectors can lead to intermittent electrical faults.
Exhaust Leaks:
Exhaust gasket leaks can occur, affecting performance and emissions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and scooters.
Model Evolution
Sr 50 Lineage:
The SR 50 model has a long history, evolving through various engine types and design updates since its introduction, consistently targeting the sport scooter segment.
Production
Manufacturing Origin:
Italy (Historically Aprilia's primary manufacturing base).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2010 model are not widely publicized, the Aprilia SR 50 line is generally recognized for its sporty performance and handling within the scooter market.
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