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Aprilia SR 50 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2007 Product Name: Aprilia SR 50 2007 Full Service Repair Manual 👋 Introduction Market Position Segment: High-performance 50cc scooter segment, often targeting younger riders or urban commuters seeking sporty styling and agility. Competitive Analysis Competitors: Competes with other premium 50cc scooters from brands like Yamaha (Aerox 50), Piaggio (Zip 50), Kymco, and Malaguti, known for their sporty handling and engine performance. Key Features Sporty Design: The SR 50 is characterized by its aggressive, sporty styling, inspired by larger sport motorcycles. Performance Orientation: Tuned for sporty acceleration and agile handling, often featuring upgraded suspension and braking components compared to basic commuter scooters. Engine Technology: Typically features liquid-cooled, two-stroke engines, known for their power output in the 50cc class, though specific engine variants may exist. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair Page Count Estimated Page Count: High (Detailed, likely 300-600+ pages based on 'Full Service Repair' description) Manual Type Type: Service Manual / Repair Manual Language Language: English (Assumed based on product description phrasing) Format Format: Digital (Likely PDF, common for online sales) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of the SR 50's engine, including disassembly, assembly, tuning, and troubleshooting. Fuel System: Detailed information on carburetor/fuel injection systems, fuel pump, fuel lines, and filters. Cooling System: Radiator, water pump, thermostat, coolant fluid specifications, and leak detection procedures. Ignition System: Spark plug, ignition coil, CDI unit, stator, and troubleshooting ignition faults. Exhaust System: Muffler, exhaust pipe, catalytic converter (if applicable), and gasket replacement. Transmission: Automatic CVT (Continuously Variable Transmission) operation, belt replacement, clutch assembly, and variator maintenance. Chassis: Frame integrity, fork removal and service, shock absorber adjustment and replacement. Brakes: Front and rear brake systems (disc/drum), hydraulic lines, brake fluid specifications, caliper service, and bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, lighting system, starting system, charging system, and component testing. Bodywork And Trim: Fairing removal and installation, seat, storage compartments, and cosmetic component repair. Wheels And Tires: Wheel bearing replacement, tire pressure specifications, and mounting/dismounting procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, brake adjustments, chain/belt lubrication, and general inspection. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems (e.g., starting issues, poor performance, electrical faults). Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and major component rebuilds. Component Replacement: Instructions for replacing wear items such as brake pads, drive belts, bulbs, and fluids. Suspension Service: Front fork overhaul, rear shock absorber service, and bearing maintenance. Electrical Diagnostics: Testing of electrical components, wiring harness repair, and troubleshooting charging/starting systems. Torque Specifications: Precise torque values for critical fasteners across all major components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Format: PDF (Probable, offering searchability and easy access) Print Quality Quality: High-resolution digital images and diagrams suitable for printing. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder (Common for SR 50 performance models) Displacement: Approximately 49cc Bore X Stroke: Typically around 39mm x 41.4mm (specifics may vary slightly) Cooling Method: Liquid-cooled Performance Horsepower: Estimated 5-7 HP at around 7000-8000 RPM (depending on specific tuning and emission regulations). Torque: Estimated 4-5 Nm at around 6000-7000 RPM. Fuel System Induction: Carburetor (e.g., Dell'Orto PHVA 17.5 or similar) or electronic fuel injection (EFI) on later/specific models. Fuel Type: Unleaded gasoline (95 RON recommended) Oil Mixture: Automatic oil injection system for pre-mixing two-stroke oil with fuel. 🔧 Transmission Standard Type: Automatic, Continuously Variable Transmission (CVT) Optional Options: N/A (CVT is standard for this model) Features Clutch: Centrifugal clutch Drive Belt: V-belt drive Gear Ratios: Continuously variable via variator and clutch mechanism, providing optimal gearing for acceleration and top speed. 📐 Dimensions Exterior Length: Approx. 1730 mm (70.1 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1120 mm (44.1 in) Wheelbase: Approx. 1210 mm (47.6 in) Weights Dry Weight: Approx. 95 kg (209 lbs) Gross Weight Capacity: Typically around 250-280 kg (550-617 lbs) for rider and passenger. Cargo Storage: Under-seat storage compartment, often capable of holding a full-face helmet. 🛡️ Safety Features Ratings Crash Test Results: Scooter safety is typically assessed based on component reliability and rider protection; specific crash test ratings are uncommon for this vehicle class. Active Features Brakes: Hydraulic front disc brake, rear disc or drum brake (depending on specific variant). Anti-lock Braking System (ABS) was an option on some higher-end SR 50 models in later years, but less common for 2007. Lighting: Halogen headlights, taillights, and turn signals for visibility. Passive Features Frame Construction: Steel tube frame providing structural rigidity. Tires: Tubeless tires for reduced risk of sudden deflation. 💡 Technology Features Infotainment Display: Digital instrument cluster displaying speedometer, odometer, fuel level, coolant temperature, and...
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Aprilia SR 50 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2007
Product Name:
Aprilia SR 50 2007 Full Service Repair Manual
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter segment, often targeting younger riders or urban commuters seeking sporty styling and agility.
Competitive Analysis
Competitors:
Competes with other premium 50cc scooters from brands like Yamaha (Aerox 50), Piaggio (Zip 50), Kymco, and Malaguti, known for their sporty handling and engine performance.
Key Features
Sporty Design:
The SR 50 is characterized by its aggressive, sporty styling, inspired by larger sport motorcycles.
Performance Orientation:
Tuned for sporty acceleration and agile handling, often featuring upgraded suspension and braking components compared to basic commuter scooters.
Engine Technology:
Typically features liquid-cooled, two-stroke engines, known for their power output in the 50cc class, though specific engine variants may exist.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Page Count
Estimated Page Count:
High (Detailed, likely 300-600+ pages based on 'Full Service Repair' description)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (Assumed based on product description phrasing)
Format
Format:
Digital (Likely PDF, common for online sales)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the SR 50's engine, including disassembly, assembly, tuning, and troubleshooting.
Fuel System:
Detailed information on carburetor/fuel injection systems, fuel pump, fuel lines, and filters.
Cooling System:
Radiator, water pump, thermostat, coolant fluid specifications, and leak detection procedures.
Ignition System:
Spark plug, ignition coil, CDI unit, stator, and troubleshooting ignition faults.
Exhaust System:
Muffler, exhaust pipe, catalytic converter (if applicable), and gasket replacement.
Transmission:
Automatic CVT (Continuously Variable Transmission) operation, belt replacement, clutch assembly, and variator maintenance.
Chassis:
Frame integrity, fork removal and service, shock absorber adjustment and replacement.
Brakes:
Front and rear brake systems (disc/drum), hydraulic lines, brake fluid specifications, caliper service, and bleeding procedures.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starting system, charging system, and component testing.
Bodywork And Trim:
Fairing removal and installation, seat, storage compartments, and cosmetic component repair.
Wheels And Tires:
Wheel bearing replacement, tire pressure specifications, and mounting/dismounting procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, brake adjustments, chain/belt lubrication, and general inspection.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems (e.g., starting issues, poor performance, electrical faults).
Rebuild Procedures:
Detailed step-by-step instructions for engine, transmission, and major component rebuilds.
Component Replacement:
Instructions for replacing wear items such as brake pads, drive belts, bulbs, and fluids.
Suspension Service:
Front fork overhaul, rear shock absorber service, and bearing maintenance.
Electrical Diagnostics:
Testing of electrical components, wiring harness repair, and troubleshooting charging/starting systems.
Torque Specifications:
Precise torque values for critical fasteners across all major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Probable, offering searchability and easy access)
Print Quality
Quality:
High-resolution digital images and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder (Common for SR 50 performance models)
Displacement:
Approximately 49cc
Bore X Stroke:
Typically around 39mm x 41.4mm (specifics may vary slightly)
Cooling Method:
Liquid-cooled
Performance
Horsepower:
Estimated 5-7 HP at around 7000-8000 RPM (depending on specific tuning and emission regulations).
Torque:
Estimated 4-5 Nm at around 6000-7000 RPM.
Fuel System
Induction:
Carburetor (e.g., Dell'Orto PHVA 17.5 or similar) or electronic fuel injection (EFI) on later/specific models.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Oil Mixture:
Automatic oil injection system for pre-mixing two-stroke oil with fuel.
🔧 Transmission
Standard
Type:
Automatic, Continuously Variable Transmission (CVT)
Optional
Options:
N/A (CVT is standard for this model)
Features
Clutch:
Centrifugal clutch
Drive Belt:
V-belt drive
Gear Ratios:
Continuously variable via variator and clutch mechanism, providing optimal gearing for acceleration and top speed.
📐 Dimensions
Exterior
Length:
Approx. 1730 mm (70.1 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1120 mm (44.1 in)
Wheelbase:
Approx. 1210 mm (47.6 in)
Weights
Dry Weight:
Approx. 95 kg (209 lbs)
Gross Weight Capacity:
Typically around 250-280 kg (550-617 lbs) for rider and passenger.
Cargo
Storage:
Under-seat storage compartment, often capable of holding a full-face helmet.
🛡️ Safety Features
Ratings
Crash Test Results:
Scooter safety is typically assessed based on component reliability and rider protection; specific crash test ratings are uncommon for this vehicle class.
Active Features
Brakes:
Hydraulic front disc brake, rear disc or drum brake (depending on specific variant). Anti-lock Braking System (ABS) was an option on some higher-end SR 50 models in later years, but less common for 2007.
Lighting:
Halogen headlights, taillights, and turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame providing structural rigidity.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speedometer, odometer, fuel level, coolant temperature, and indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on certain premium SR 50 variants of this period, enhancing braking safety.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually. Check owner's manual for specific interval based on oil type.
Air Filter Cleaning:
Every 2,000-3,000 km. Replace as needed.
Spark Plug Replacement:
Every 5,000-8,000 km. Inspect and clean at shorter intervals.
Transmission Fluid:
Gear oil change every 6,000-10,000 km. Check manual for specific oil and interval.
Brake Fluid Flush:
Every 2 years or as per manual recommendations.
Drive Belt Inspection:
Inspect every 5,000 km for wear and damage. Replace approximately every 10,000-15,000 km or when wear indicators appear.
Fluid Specifications
Engine Oil:
2-stroke oil, JASO FD or API TC certified (specific Aprilia recommendation is ideal).
Gear Oil:
Hypoid gear oil, SAE 80W/90. Capacity: approx. 150ml (refer to manual for exact quantity).
Coolant:
Ethylene glycol-based antifreeze coolant, 50/50 mix with distilled water. Capacity: approx. 1.0-1.2 liters.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Carburetor Tuning:
Carbureted models can be sensitive to altitude and temperature changes, requiring periodic tuning for optimal performance.
Electrical Gremlins:
As with many scooters of this era, wiring harness integrity and connector issues can lead to intermittent electrical problems.
Variator Wear:
The variator weights and rollers can wear over time, affecting acceleration and top speed, requiring periodic inspection and replacement.
Cooling System Leaks:
Potential for hose degradation or radiator leaks, especially with age.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and scooters, with a strong heritage in racing and performance-oriented designs.
Model Evolution
Sr 50 Lineage:
The SR 50 line has been a flagship product for Aprilia in the 50cc segment for many years, evolving through various engine technologies (air-cooled to liquid-cooled) and chassis designs to meet performance and regulatory demands.
Production
Manufacturing Location:
Italy
Model Variants:
The 2007 SR 50 likely represents the 'DiTech' (Direct Injection Technology) or a performance-oriented carbureted version, each with slight variations in engine management and performance.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2007 model year are not readily documented, the Aprilia SR 50 line has historically been recognized for its sporty performance and design in the 50cc scooter market.
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