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Aprilia SR50 DITECH 2007 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 DITECH Year: 2007 Engine Type: Ditech (Direct Injection Technology) Chassis Code: PM03 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Aprilia SR50 DITECH owners seeking comprehensive maintenance and repair guidance. Competitive Analysis Value Proposition: Provides access to factory-level diagnostic and repair information, saving significant costs compared to dealership service. Offers same quality as manuals used in local repair shops. Key Features Advantage Of Digital: Eliminates risk of damage from oil/dirt, allows printing of specific sections for use during repairs, immediate access. Content Quality: Original, complete, intact, without missing or corrupt parts. Contains hundreds of pages of diagrams and detailed information. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Specific Topics Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Direct Injection Fuel System, Cooling System (Liquid-Cooled), Lubrication System, Engine Top End (Cylinder, Piston, Head), Crankshaft and Connecting Rod, Transmission (CVT Components) Drivetrain Systems: Clutch (Centrifugal), Final Drive (Gearbox), Transmission (Variator/Torque Converter) Chassis Systems: Brake System (Front/Rear Disc), Suspension (Front Telescopic Fork, Rear Shock Absorber), Steering System, Frame Structure, Wheels and Tires Electrical Systems: Ignition System, Starting System, Lighting System, Battery, Wiring Diagrams, Diagnostic Connectors, ECU (Engine Control Unit) Functions Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Checks and Replacements (Coolant, Gear Oil), Filter Replacements (Air, Oil - if applicable), Spark Plug Service, Battery Maintenance Repair Procedures: Engine Disassembly and Reassembly, Top End Rebuild, Clutch Service and Replacement, Transmission Service, Brake System Overhaul, Suspension Component Replacement, Steering System Adjustments, Electrical Component Diagnosis and Repair Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Fault Finding, Fuel System Diagnosis, Engine Performance Analysis Assembly Disassembly: Complete step-by-step instructions for disassembly and reassembly of all major components and systems. Technical Depth Depth: Professional-level diagnostic and repair information, equivalent to factory service manuals used by authorized technicians. Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, enlarged insets for intricate parts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes (Zoom IN/OUT capability) Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Name: Aprilia Ditech Engine (Piaggio Hi-Per 2 Pro) Engine Type: 2-stroke, liquid-cooled, direct injection Displacement: 49.4 cc (approx.) Bore X Stroke: 39.3 mm x 40 mm (typical for this engine family) Performance Horsepower: Approx. 5-6.5 HP (depending on specific tune and regulations) Torque: Varies with RPM, direct injection optimizes torque delivery. Fuel System Fuel Delivery: Electronic Direct Injection (DI) Injection System: ECU controlled, high-pressure injector directly into the combustion chamber. Fuel Type: Unleaded gasoline (typically 95 RON) Cooling System Cooling Type: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze (specific Aprilia specification likely documented in manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Cvt Components: Variator (Drive Pulley), Torque Converter (Driven Pulley), Drive Belt, Spring(s), Rollers Features Gear Reduction: Integrated final drive gearbox Final Drive Type: Helical gears Transmission Fluid: Specific gear oil required (e.g., SAE 80W/90 API GL-3 or GL-4, as per manual) 📐 Dimensions Exterior Length: Refer to manual (typically around 1870 mm for SR50 models) Width: Refer to manual (typically around 735 mm) Height: Refer to manual (typically around 1170 mm) Weights Dry Weight: Approx. 102 kg Gross Vehicle Weight Rating: Refer to manual Fuel Tank Capacity: Approx. 7 liters Wheels Front Wheel Size: 13 inches (typical) Rear Wheel Size: 13 inches (typical) Tires Front Tire Size: 130/60-13 (typical) Rear Tire Size: 130/60-13 (typical) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (depending on market) Active Features Braking System: Hydraulic front and rear disc brakes for effective stopping power. Suspension Stability: Telescopic front fork and adjustable rear shock absorber provide stable handling. Passive Features Lighting: Integrated headlights, taillights, and turn signals for visibility. Frame Construction: Steel underbone frame for rigidity and rider safety. 💡 Technology Features Infotainment Dashboard: Analog speedometer, digital display for odometer, fuel level, clock, and diagnostic indicators. Driver Assistance Diagnostic System: On-board diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters. Connectivity Electronic Control Unit: ECU manages fuel injection, ignition timing, and other engine functions based on sensor inputs. 🔧 Maintenance Service Intervals Oil Change Frequency: Refer to manual (typically every 3,000-5,000 km or annually for engine oil, and separate 2-stroke oil tank for premixing) Transmission Oil Change: Refer to manual (typically every 6,000-10,000 km) Belt Replacement:...
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Aprilia SR50 DITECH 2007 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50 DITECH
Year:
2007
Engine Type:
Ditech (Direct Injection Technology)
Chassis Code:
PM03
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Aprilia SR50 DITECH owners seeking comprehensive maintenance and repair guidance.
Competitive Analysis
Value Proposition:
Provides access to factory-level diagnostic and repair information, saving significant costs compared to dealership service. Offers same quality as manuals used in local repair shops.
Key Features
Advantage Of Digital:
Eliminates risk of damage from oil/dirt, allows printing of specific sections for use during repairs, immediate access.
Content Quality:
Original, complete, intact, without missing or corrupt parts. Contains hundreds of pages of diagrams and detailed information.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Specific Topics Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Direct Injection Fuel System, Cooling System (Liquid-Cooled), Lubrication System, Engine Top End (Cylinder, Piston, Head), Crankshaft and Connecting Rod, Transmission (CVT Components)
Drivetrain Systems:
Clutch (Centrifugal), Final Drive (Gearbox), Transmission (Variator/Torque Converter)
Chassis Systems:
Brake System (Front/Rear Disc), Suspension (Front Telescopic Fork, Rear Shock Absorber), Steering System, Frame Structure, Wheels and Tires
Electrical Systems:
Ignition System, Starting System, Lighting System, Battery, Wiring Diagrams, Diagnostic Connectors, ECU (Engine Control Unit) Functions
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Checks and Replacements (Coolant, Gear Oil), Filter Replacements (Air, Oil - if applicable), Spark Plug Service, Battery Maintenance
Repair Procedures:
Engine Disassembly and Reassembly, Top End Rebuild, Clutch Service and Replacement, Transmission Service, Brake System Overhaul, Suspension Component Replacement, Steering System Adjustments, Electrical Component Diagnosis and Repair
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Fault Finding, Fuel System Diagnosis, Engine Performance Analysis
Assembly Disassembly:
Complete step-by-step instructions for disassembly and reassembly of all major components and systems.
Technical Depth
Depth:
Professional-level diagnostic and repair information, equivalent to factory service manuals used by authorized technicians.
Detail Level:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, enlarged insets for intricate parts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT capability)
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Name:
Aprilia Ditech Engine (Piaggio Hi-Per 2 Pro)
Engine Type:
2-stroke, liquid-cooled, direct injection
Displacement:
49.4 cc (approx.)
Bore X Stroke:
39.3 mm x 40 mm (typical for this engine family)
Performance
Horsepower:
Approx. 5-6.5 HP (depending on specific tune and regulations)
Torque:
Varies with RPM, direct injection optimizes torque delivery.
Fuel System
Fuel Delivery:
Electronic Direct Injection (DI)
Injection System:
ECU controlled, high-pressure injector directly into the combustion chamber.
Fuel Type:
Unleaded gasoline (typically 95 RON)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze (specific Aprilia specification likely documented in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Cvt Components:
Variator (Drive Pulley), Torque Converter (Driven Pulley), Drive Belt, Spring(s), Rollers
Features
Gear Reduction:
Integrated final drive gearbox
Final Drive Type:
Helical gears
Transmission Fluid:
Specific gear oil required (e.g., SAE 80W/90 API GL-3 or GL-4, as per manual)
📐 Dimensions
Exterior
Length:
Refer to manual (typically around 1870 mm for SR50 models)
Width:
Refer to manual (typically around 735 mm)
Height:
Refer to manual (typically around 1170 mm)
Weights
Dry Weight:
Approx. 102 kg
Gross Vehicle Weight Rating:
Refer to manual
Fuel Tank Capacity:
Approx. 7 liters
Wheels
Front Wheel Size:
13 inches (typical)
Rear Wheel Size:
13 inches (typical)
Tires
Front Tire Size:
130/60-13 (typical)
Rear Tire Size:
130/60-13 (typical)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA (depending on market)
Active Features
Braking System:
Hydraulic front and rear disc brakes for effective stopping power.
Suspension Stability:
Telescopic front fork and adjustable rear shock absorber provide stable handling.
Passive Features
Lighting:
Integrated headlights, taillights, and turn signals for visibility.
Frame Construction:
Steel underbone frame for rigidity and rider safety.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, digital display for odometer, fuel level, clock, and diagnostic indicators.
Driver Assistance
Diagnostic System:
On-board diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters.
Connectivity
Electronic Control Unit:
ECU manages fuel injection, ignition timing, and other engine functions based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Refer to manual (typically every 3,000-5,000 km or annually for engine oil, and separate 2-stroke oil tank for premixing)
Transmission Oil Change:
Refer to manual (typically every 6,000-10,000 km)
Belt Replacement:
Refer to manual (typically every 10,000-15,000 km or based on inspection)
Air Filter Cleaning Replacement:
Refer to manual (frequent checks, cleaning/replacement based on operating conditions)
Fluid Specifications
Engine Oil Type:
Specific 2-stroke oil for premixing with fuel (e.g., API TC, JASO FD certified, synthetic blend recommended)
Transmission Fluid Type:
SAE 80W/90 Gear Oil (specific API rating to be confirmed in manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors.
Known Issues
Common Issues:
Potential for injector clogging, ECU issues, stator failures, starter motor problems, carburetor issues (on non-DITECH models, but DITECH has its own fuel system quirks), variator wear.
Direct Injection Specifics:
The DITECH system requires clean fuel and proper maintenance to avoid injector and fuel pump issues. The oil injection system is critical for engine longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its performance-oriented scooters and motorcycles, with a strong racing heritage.
Model Evolution
Sr50 Lineage:
The SR50 line has been a staple in Aprilia's scooter range, known for sporty styling and advanced technology for its class. The DITECH variant marked a significant step with direct injection.
Production
Production Location:
Typically produced in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Aprilia SR50 models are generally recognized for their sporty performance, sharp handling, and distinctive Italian styling within the scooter market.
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