Aprilia SR50 DITECH 2007 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SR50 DITECH Year: 2007 Engine Type: Ditech (Direct Injection Technology) Chassis Code: PM03 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Aprilia SR50 DITECH owners seeking comprehensive maintenance and repair guidance. Competitive Analysis Value Proposition: Provides access to factory-level diagnostic and repair information, saving significant costs compared to dealership service. Offers same quality as manuals used in local repair shops. Key Features Advantage Of Digital: Eliminates risk of damage from oil/dirt, allows printing of specific sections for use during repairs, immediate access. Content Quality: Original, complete, intact, without missing or corrupt parts. Contains hundreds of pages of diagrams and detailed information. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Specific Topics Covered: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Direct Injection Fuel System, Cooling System (Liquid-Cooled), Lubrication System, Engine Top End (Cylinder, Piston, Head), Crankshaft and Connecting Rod, Transmission (CVT Components) Drivetrain Systems: Clutch (Centrifugal), Final Drive (Gearbox), Transmission (Variator/Torque Converter) Chassis Systems: Brake System (Front/Rear Disc), Suspension (Front Telescopic Fork, Rear Shock Absorber), Steering System, Frame Structure, Wheels and Tires Electrical Systems: Ignition System, Starting System, Lighting System, Battery, Wiring Diagrams, Diagnostic Connectors, ECU (Engine Control Unit) Functions Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Checks and Replacements (Coolant, Gear Oil), Filter Replacements (Air, Oil - if applicable), Spark Plug Service, Battery Maintenance Repair Procedures: Engine Disassembly and Reassembly, Top End Rebuild, Clutch Service and Replacement, Transmission Service, Brake System Overhaul, Suspension Component Replacement, Steering System Adjustments, Electrical Component Diagnosis and Repair Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Fault Finding, Fuel System Diagnosis, Engine Performance Analysis Assembly Disassembly: Complete step-by-step instructions for disassembly and reassembly of all major components and systems. Technical Depth Depth: Professional-level diagnostic and repair information, equivalent to factory service manuals used by authorized technicians. Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, enlarged insets for intricate parts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes (Zoom IN/OUT capability) Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Name: Aprilia Ditech Engine (Piaggio Hi-Per 2 Pro) Engine Type: 2-stroke, liquid-cooled, direct injection Displacement: 49.4 cc (approx.) Bore X Stroke: 39.3 mm x 40 mm (typical for this engine family) Performance Horsepower: Approx. 5-6.5 HP (depending on specific tune and regulations) Torque: Varies with RPM, direct injection optimizes torque delivery. Fuel System Fuel Delivery: Electronic Direct Injection (DI) Injection System: ECU controlled, high-pressure injector directly into the combustion chamber. Fuel Type: Unleaded gasoline (typically 95 RON) Cooling System Cooling Type: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze (specific Aprilia specification likely documented in manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Cvt Components: Variator (Drive Pulley), Torque Converter (Driven Pulley), Drive Belt, Spring(s), Rollers Features Gear Reduction: Integrated final drive gearbox Final Drive Type: Helical gears Transmission Fluid: Specific gear oil required (e.g., SAE 80W/90 API GL-3 or GL-4, as per manual) 📐 Dimensions Exterior Length: Refer to manual (typically around 1870 mm for SR50 models) Width: Refer to manual (typically around 735 mm) Height: Refer to manual (typically around 1170 mm) Weights Dry Weight: Approx. 102 kg Gross Vehicle Weight Rating: Refer to manual Fuel Tank Capacity: Approx. 7 liters Wheels Front Wheel Size: 13 inches (typical) Rear Wheel Size: 13 inches (typical) Tires Front Tire Size: 130/60-13 (typical) Rear Tire Size: 130/60-13 (typical) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (depending on market) Active Features Braking System: Hydraulic front and rear disc brakes for effective stopping power. Suspension Stability: Telescopic front fork and adjustable rear shock absorber provide stable handling. Passive Features Lighting: Integrated headlights, taillights, and turn signals for visibility. Frame Construction: Steel underbone frame for rigidity and rider safety. 💡 Technology Features Infotainment Dashboard: Analog speedometer, digital display for odometer, fuel level, clock, and diagnostic indicators. Driver Assistance Diagnostic System: On-board diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters. Connectivity Electronic Control Unit: ECU manages fuel injection, ignition timing, and other engine functions based on sensor inputs. 🔧 Maintenance Service Intervals Oil Change Frequency: Refer to manual (typically every 3,000-5,000 km or annually for engine oil, and separate 2-stroke oil tank for premixing) Transmission Oil Change: Refer to manual (typically every 6,000-10,000 km) Belt Replacement:...
Provides access to factory-level diagnostic and repair information, saving significant costs compared to dealership service. Offers same quality as manuals used in local repair shops.
Key Features
Advantage Of Digital:
Eliminates risk of damage from oil/dirt, allows printing of specific sections for use during repairs, immediate access.
Content Quality:
Original, complete, intact, without missing or corrupt parts. Contains hundreds of pages of diagrams and detailed information.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Specific Topics Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Direct Injection Fuel System, Cooling System (Liquid-Cooled), Lubrication System, Engine Top End (Cylinder, Piston, Head), Crankshaft and Connecting Rod, Transmission (CVT Components)
Drivetrain Systems:
Clutch (Centrifugal), Final Drive (Gearbox), Transmission (Variator/Torque Converter)
Chassis Systems:
Brake System (Front/Rear Disc), Suspension (Front Telescopic Fork, Rear Shock Absorber), Steering System, Frame Structure, Wheels and Tires
Engine Disassembly and Reassembly, Top End Rebuild, Clutch Service and Replacement, Transmission Service, Brake System Overhaul, Suspension Component Replacement, Steering System Adjustments, Electrical Component Diagnosis and Repair
Specific gear oil required (e.g., SAE 80W/90 API GL-3 or GL-4, as per manual)
📐 Dimensions
Exterior
Length:
Refer to manual (typically around 1870 mm for SR50 models)
Width:
Refer to manual (typically around 735 mm)
Height:
Refer to manual (typically around 1170 mm)
Weights
Dry Weight:
Approx. 102 kg
Gross Vehicle Weight Rating:
Refer to manual
Fuel Tank Capacity:
Approx. 7 liters
Wheels
Front Wheel Size:
13 inches (typical)
Rear Wheel Size:
13 inches (typical)
Tires
Front Tire Size:
130/60-13 (typical)
Rear Tire Size:
130/60-13 (typical)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA (depending on market)
Active Features
Braking System:
Hydraulic front and rear disc brakes for effective stopping power.
Suspension Stability:
Telescopic front fork and adjustable rear shock absorber provide stable handling.
Passive Features
Lighting:
Integrated headlights, taillights, and turn signals for visibility.
Frame Construction:
Steel underbone frame for rigidity and rider safety.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, digital display for odometer, fuel level, clock, and diagnostic indicators.
Driver Assistance
Diagnostic System:
On-board diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters.
Connectivity
Electronic Control Unit:
ECU manages fuel injection, ignition timing, and other engine functions based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Refer to manual (typically every 3,000-5,000 km or annually for engine oil, and separate 2-stroke oil tank for premixing)
Transmission Oil Change:
Refer to manual (typically every 6,000-10,000 km)
Belt Replacement:
Refer to manual (typically every 10,000-15,000 km or based on inspection)
Air Filter Cleaning Replacement:
Refer to manual (frequent checks, cleaning/replacement based on operating conditions)
Fluid Specifications
Engine Oil Type:
Specific 2-stroke oil for premixing with fuel (e.g., API TC, JASO FD certified, synthetic blend recommended)
Transmission Fluid Type:
SAE 80W/90 Gear Oil (specific API rating to be confirmed in manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors.
Known Issues
Common Issues:
Potential for injector clogging, ECU issues, stator failures, starter motor problems, carburetor issues (on non-DITECH models, but DITECH has its own fuel system quirks), variator wear.
Direct Injection Specifics:
The DITECH system requires clean fuel and proper maintenance to avoid injector and fuel pump issues. The oil injection system is critical for engine longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its performance-oriented scooters and motorcycles, with a strong racing heritage.
Model Evolution
Sr50 Lineage:
The SR50 line has been a staple in Aprilia's scooter range, known for sporty styling and advanced technology for its class. The DITECH variant marked a significant step with direct injection.
Production
Production Location:
Typically produced in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Aprilia SR50 models are generally recognized for their sporty performance, sharp handling, and distinctive Italian styling within the scooter market.