Aprilia SXV RXV 450 550 2007 Full Service Repair Manual
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đˇď¸ Basic Information Identification Make: Aprilia Model: SXV/RXV 450/550 Year: 2007 Codes Chassis Code: Not specified in product info, typically varies by sub-model and market. Refer to specific VIN for precise identification. Engine Code: Not specified in product info. Model designation (450/550) indicates engine capacity. đ Introduction Market Position Segment: High-performance off-road/supermoto motorcycles. Target Audience: Enthusiasts, owners, and mechanics seeking to maintain, repair, and optimize their Aprilia SXV/RXV models. Competitive Analysis Key Competitors: KTM EXC/SXC, Husqvarna SM/TE, Husaberg FE/FS, Yamaha WR, Honda CRF-X, Suzuki RM-Z. Key Features Vehicle Description: Aprilia's SXV (Supermoto) and RXV (Cross-Country/Enduro) models from 2007 are renowned for their powerful V-twin engines, aggressive styling, and track-bred performance. They offered a unique proposition in the dual-sport/supermoto market. Manual Value Proposition: This manual is essential for owners to properly care for these specialized machines, which often require more in-depth knowledge and specialized tools compared to mainstream motorcycles. đ Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English (Assumed, typical for this market segment). Format: Digital (likely PDF, based on description implying wide distribution and searchability). Page Count: Not explicitly stated, but 'very detailed' suggests a comprehensive volume, likely 300+ pages. đ Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling system, fuel system (carburetion), ignition system, exhaust system. Transmission: Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication. Chassis Suspension Steering: Front fork (upside-down type) disassembly, maintenance, and adjustment; rear shock absorber servicing and linkage maintenance; steering head bearing service; wheel and tire maintenance. Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines), brake pad replacement, bleeding procedures, rotor inspection. Electrical: Wiring diagrams, battery maintenance, charging system (alternator/stator), lighting system, ignition coil, starter motor, fuses, relays. Fuel System: Carburetor (likely Keihin FCR or similar performance carburetors for this era) tuning, cleaning, and rebuilding; fuel tank and lines. Bodywork: Fairing removal and installation, seat, fuel tank cover, plastics, mudguards. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks. Troubleshooting: Diagnostic procedures for common problems, identification of fault causes, symptom-based repair guidance. Repair: Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension overhauls, and electrical system fixes. Rebuilding: Detailed instructions for complete engine and transmission rebuilds, including torque specifications and assembly sequences. Refurbishment: Guidance on restoring components and the overall motorcycle to a high standard. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to in-depth mechanical overhauls and diagnostics. Suitable for both amateur and professional mechanics. đ Manual Specifications File Format Format: Likely PDF, optimized for digital viewing and printing. Searchability: Expected to be fully searchable, allowing quick access to specific information. Image Quality: High-resolution diagrams and photographs are anticipated for clarity. Print Quality Printability: Designed for easy printing of individual pages or sections. Binding Type Binding: N/A (Digital format). Paper Type Paper Type: N/A (Digital format). âď¸ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Bore X Stroke 450: 70 mm x 56.4 mm (approx.) Bore X Stroke 550: 75 mm x 61.5 mm (approx.) Displacement 450: 449 cc Displacement 550: 549 cc Compression Ratio: Approx. 12.0:1 to 12.5:1 (varies slightly) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 55-60 hp (stock, varies with tuning) Horsepower 550: Approx. 65-70 hp (stock, varies with tuning) Torque 450: Approx. 35-40 lb-ft (stock) Torque 550: Approx. 42-47 lb-ft (stock) Fuel System Fuel Delivery: Carbureted. Typically Keihin FCR 41mm or similar performance carburetors. Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON / 2). Lubrication Oil Type: High-performance motorcycle specific 4-stroke engine oil, meeting API SG or higher, JASO MA specification. Viscosity typically 10W-40 or 15W-50 depending on climate. (Specific part numbers or API/JASO grades to be detailed in manual). Oil Capacity: Approx. 1.5-1.7 liters (including filter, check manual for exact figures). đ§ Transmission Standard Type: 6-speed manual sequential gearbox Clutch: Hydraulically actuated wet multi-plate clutch. Optional Optional Transmissions: None. Features Gear Ratios: Specific gear ratios are detailed within the manual for both 450 and 550 models. Transmission Oil Type: Motorcycle specific gear oil or engine oil, depending on design. Manual will specify precise type and API/viscosity rating (e.g., SAE 80W-90). đ Dimensions Exterior Length: Varies by model and configuration, detailed in manual. Width: Varies by model and configuration, detailed in manual. Height: Varies by model and configuration, detailed in manual. Wheelbase: Approximately 1460-1500 mm (57.5-59.1 inches), varies by model. Weights Dry Weight 450: Approx. 125-130 kg (275-287 lbs) Dry Weight 550: Approx. 130-135 kg (287-298 lbs) Fuel Capacity: Approx. 7.0 - 7.5 liters (1.8 - 2.0 US gallons). đĄď¸ Safety Features Ratings Safety Ratings: Motorcycles are not typically subject to the same structured safety ratings (like NCAP for cars). Safety is inherent in design, braking, and handling capabilities. Active Features Braking System: High-performance hydraulic disc brakes...
Aprilia's SXV (Supermoto) and RXV (Cross-Country/Enduro) models from 2007 are renowned for their powerful V-twin engines, aggressive styling, and track-bred performance. They offered a unique proposition in the dual-sport/supermoto market.
Manual Value Proposition:
This manual is essential for owners to properly care for these specialized machines, which often require more in-depth knowledge and specialized tools compared to mainstream motorcycles.
đ Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English (Assumed, typical for this market segment).
Format:
Digital (likely PDF, based on description implying wide distribution and searchability).
Page Count:
Not explicitly stated, but 'very detailed' suggests a comprehensive volume, likely 300+ pages.
Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication.
Chassis Suspension Steering:
Front fork (upside-down type) disassembly, maintenance, and adjustment; rear shock absorber servicing and linkage maintenance; steering head bearing service; wheel and tire maintenance.
Brakes:
Hydraulic brake system (front and rear calipers, master cylinders, lines), brake pad replacement, bleeding procedures, rotor inspection.
Diagnostic procedures for common problems, identification of fault causes, symptom-based repair guidance.
Repair:
Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension overhauls, and electrical system fixes.
Rebuilding:
Detailed instructions for complete engine and transmission rebuilds, including torque specifications and assembly sequences.
Refurbishment:
Guidance on restoring components and the overall motorcycle to a high standard.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to in-depth mechanical overhauls and diagnostics. Suitable for both amateur and professional mechanics.
đ Manual Specifications
File Format
Format:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Expected to be fully searchable, allowing quick access to specific information.
Image Quality:
High-resolution diagrams and photographs are anticipated for clarity.
Print Quality
Printability:
Designed for easy printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital format).
Paper Type
Paper Type:
N/A (Digital format).
âď¸ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Bore X Stroke 450:
70 mm x 56.4 mm (approx.)
Bore X Stroke 550:
75 mm x 61.5 mm (approx.)
Displacement 450:
449 cc
Displacement 550:
549 cc
Compression Ratio:
Approx. 12.0:1 to 12.5:1 (varies slightly)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 55-60 hp (stock, varies with tuning)
Horsepower 550:
Approx. 65-70 hp (stock, varies with tuning)
Torque 450:
Approx. 35-40 lb-ft (stock)
Torque 550:
Approx. 42-47 lb-ft (stock)
Fuel System
Fuel Delivery:
Carbureted. Typically Keihin FCR 41mm or similar performance carburetors.
High-performance motorcycle specific 4-stroke engine oil, meeting API SG or higher, JASO MA specification. Viscosity typically 10W-40 or 15W-50 depending on climate. (Specific part numbers or API/JASO grades to be detailed in manual).
Oil Capacity:
Approx. 1.5-1.7 liters (including filter, check manual for exact figures).
đ§ Transmission
Standard
Type:
6-speed manual sequential gearbox
Clutch:
Hydraulically actuated wet multi-plate clutch.
Optional
Optional Transmissions:
None.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for both 450 and 550 models.
Transmission Oil Type:
Motorcycle specific gear oil or engine oil, depending on design. Manual will specify precise type and API/viscosity rating (e.g., SAE 80W-90).
đ Dimensions
Exterior
Length:
Varies by model and configuration, detailed in manual.
Width:
Varies by model and configuration, detailed in manual.
Height:
Varies by model and configuration, detailed in manual.
Wheelbase:
Approximately 1460-1500 mm (57.5-59.1 inches), varies by model.
Weights
Dry Weight 450:
Approx. 125-130 kg (275-287 lbs)
Dry Weight 550:
Approx. 130-135 kg (287-298 lbs)
Fuel Capacity:
Approx. 7.0 - 7.5 liters (1.8 - 2.0 US gallons).
đĄď¸ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subject to the same structured safety ratings (like NCAP for cars). Safety is inherent in design, braking, and handling capabilities.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear. Brembo calipers often featured. Specifics detailed in manual.
Suspension:
Adjustable USD front forks (e.g., Marzocchi or Paioli) and adjustable rear monoshock (e.g., Sachs or Ăhlins) contribute to stability and control.
Passive Features
Frame Construction:
Typically a multi-tubular steel or aluminum alloy frame for strength and rigidity.
đĄ Technology Features
Infotainment
Infotainment System:
As a performance-oriented off-road/supermoto motorcycle, advanced infotainment systems were not a feature. Focus is on essential instrumentation.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on rider control and machine feedback. Features like adjustable suspension are key to managing performance.
Connectivity
Connectivity Features:
No electronic connectivity features.
Instrumentation
Dashboard:
Basic analog tachometer and speedometer, LCD display for odometer, trip meter, clock, and basic indicator lights (e.g., oil pressure, neutral, turn signals). Specifics in manual.
đ§ Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first. Manual will provide precise mileage and time intervals.
Air Filter Cleaning:
Every 1,000-2,000 km (600-1,200 miles) or as needed, especially after dusty riding conditions. Manual specifies cleaning or replacement intervals.
Spark Plug Check:
Every 4,000-6,000 km (2,500-3,700 miles). Manual will include correct type and gap.
Valve Clearance Check:
Typically at initial 1,000 km (600 miles) and then every 8,000-12,000 km (5,000-7,500 miles). Critical for V-twin performance. Manual details exact procedure and specifications.
Fluid Specifications
Engine Oil Grade:
10W-40 or 15W-50, JASO MA/MA2, API SG or higher.
Brake Fluid Type:
DOT 4.
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water (50/50 ratio). Specific color or type (e.g., pink, green) as per Aprilia's recommendation will be in the manual.
Fork Oil Type:
Specific viscosity index (e.g., SAE 5W, 7.5W, 10W) and quantity per leg. Manual will specify.
Known Issues
Common Issues:
Potential issues include cam chain tensioner wear, carburetor tuning sensitivity, stator failures, and occasional electrical gremlins. These are often addressed in dedicated troubleshooting sections of comprehensive manuals.
Specific Model Quirks:
V-twin engines require careful attention to valve clearances and oil levels. Exhaust valve (if equipped) operation and maintenance can also be a point of concern. The manual will detail specific checks for these.
đ Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong racing heritage in various motorcycle disciplines, including Grand Prix and off-road racing, which heavily influences their production models like the SXV/RXV.
Model Evolution
Sxv Rxv Development:
The SXV/RXV series represented Aprilia's push into the performance supermoto and dual-sport segments, leveraging their V-twin engine technology in a purpose-built chassis. These models were known for their aggressive styling and potent engines.
Production
Production Period:
The SXV/RXV V-twin models were produced from the mid-2000s to early 2010s, with significant updates and variations.
Manufacturing Location:
Italy
đ Awards & Recognition
Recognitions
Motorcycle Press Awards:
While specific awards for the 2007 models aren't widely cataloged in this format, the Aprilia V-twin platform received acclaim in motorcycle media for its unique V-twin power delivery and potent performance in the supermoto and off-road segments.