Aprilia SXV RXV 450 550 2006 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV / RXV Year: 2006 Engine Variant Covered: 450cc, 550cc Codes Chassis Codes: Likely specific chassis codes for SXV450, SXV550, RXV450, RXV550 models of 2006. Manual should detail these. Engine Codes: Likely specific engine codes for the 450cc and 550cc V-twin engines. Manual will differentiate. 👋 Introduction Market Position Motorcycle Type: High-performance dual-sport / supermoto motorcycles known for their aggressive styling and potent V-twin engines. Target Audience: Riders seeking a capable off-road and street-legal machine, with an emphasis on performance and a unique riding experience. The manual targets owners and mechanics needing in-depth technical information. Competitive Analysis Competitors 2006: Models from KTM (e.g., EXC series), Husqvarna, and other European manufacturers offering similar performance levels in the dual-sport and supermoto segments. Key Features Vehicle Engine Configuration: V-twin architecture, offering a distinctive power delivery and sound compared to single-cylinder competitors. Chassis Design: Lightweight, often featuring a trellis frame for agility and rider feedback. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English (Assumed, typical for Aprilia workshop manuals) Format: PDF Download Completeness: Comprehensive (Covers all models/engines/trim/topics as indicated by product description) Page Count Estimated Page Count: Typically 300-600 pages for a comprehensive workshop manual of this era. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and overhaul of V-twin engines (450cc & 550cc), including cylinder heads, pistons, crankshaft, connecting rods, valve train, oil pump, and cooling system. Fuel System: Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator, ECU mapping), fuel tank, lines, and filters. Ignition System: Ignition coils, spark plugs, wiring, ECU control, timing. Transmission: Clutch (operation, adjustment, replacement), gearbox (gear selection, internal components, lubrication), shift mechanism. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), instrumentation, fuses, relays, ECU diagnostics. Suspension: Front fork (compression, rebound, oil levels, seals, springs), rear shock absorber (adjustment, overhaul, mounting), linkages, swingarm. Brakes: Front and rear brake systems (hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures), parking brake (if applicable). Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid capacity and type. Chassis And Frame: Frame inspection, steering head bearings, swingarm pivot, footpegs, subframe. Bodywork And Plastics: Fairings, seat, fuel tank cover, mudguards, decals, removal and installation procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement, brake pad checks, tire pressure checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts, error code interpretations. Component Overhaul: Detailed step-by-step instructions for rebuilding major components like the engine, gearbox, and suspension forks. Wiring Diagrams: Comprehensive and clearly labelled electrical schematics for all circuits. Torque Specifications: Precise torque values for all critical fasteners and bolts. Adjustments: Settings for carburetor/throttle body synchronization, chain tension, clutch and brake lever free play. Technical Depth Diagnostic Capabilities: Advanced diagnostics for electronic control units (ECU), sensor testing, and fuel injection system calibration. Repair Complexity: Covers everything from basic user-level maintenance to complete engine and gearbox rebuilds, suitable for professional mechanics and experienced DIY enthusiasts. Special Tools: Identification and usage instructions for any specialized tools required for specific repairs or adjustments. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick finding of specific information. Print Quality Image Resolution: High resolution, suitable for clear printing of diagrams, illustrations, and text. Binding Type Binding Type: Not applicable (PDF Download) Paper Type Paper Type: Not applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type 450: 4-stroke, V-twin, liquid-cooled Engine Type 550: 4-stroke, V-twin, liquid-cooled Bore X Stroke 450: Likely around 70 x 58 mm (specifics in manual) Bore X Stroke 550: Likely around 72 x 67 mm (specifics in manual) Displacement 450: Approx. 450 cc (Specifics in manual) Displacement 550: Approx. 550 cc (Specifics in manual) Valvetrain 450: DOHC, 4 valves per cylinder (Specifics in manual) Valvetrain 550: DOHC, 4 valves per cylinder (Specifics in manual) Performance Horsepower 450: Estimated 50-60 HP (Specifics in manual) Horsepower 550: Estimated 60-70 HP (Specifics in manual) Torque 450: Estimated 40-45 lb-ft (Specifics in manual) Torque 550: Estimated 45-50 lb-ft (Specifics in manual) Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) with Keihin or similar throttle bodies. Fuel Type: Unleaded gasoline, typically 91 octane or higher (as per manual). 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmission: N/A (Standard manual gearbox) Features Clutch Type: Wet multi-plate clutch, hydraulically actuated. Gear Ratios: Specific gear ratios for each of the 6 speeds will be detailed in the manual. 📐 Dimensions Exterior Length: Varies by specific SXV/RXV variant, detailed in manual. Width: Varies by specific SXV/RXV variant, detailed in manual. Height: Varies by specific SXV/RXV variant, detailed in manual. Weights Dry Weight 450: Approx. 120-130 kg (Specifics in manual) Dry Weight 550: Approx. 125-135 kg (Specifics in manual) Fuel Tank Capacity: Likely...
Likely specific chassis codes for SXV450, SXV550, RXV450, RXV550 models of 2006. Manual should detail these.
Engine Codes:
Likely specific engine codes for the 450cc and 550cc V-twin engines. Manual will differentiate.
👋 Introduction
Market Position
Motorcycle Type:
High-performance dual-sport / supermoto motorcycles known for their aggressive styling and potent V-twin engines.
Target Audience:
Riders seeking a capable off-road and street-legal machine, with an emphasis on performance and a unique riding experience. The manual targets owners and mechanics needing in-depth technical information.
Competitive Analysis
Competitors 2006:
Models from KTM (e.g., EXC series), Husqvarna, and other European manufacturers offering similar performance levels in the dual-sport and supermoto segments.
Key Features Vehicle
Engine Configuration:
V-twin architecture, offering a distinctive power delivery and sound compared to single-cylinder competitors.
Chassis Design:
Lightweight, often featuring a trellis frame for agility and rider feedback.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English (Assumed, typical for Aprilia workshop manuals)
Format:
PDF Download
Completeness:
Comprehensive (Covers all models/engines/trim/topics as indicated by product description)
Page Count
Estimated Page Count:
Typically 300-600 pages for a comprehensive workshop manual of this era.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and overhaul of V-twin engines (450cc & 550cc), including cylinder heads, pistons, crankshaft, connecting rods, valve train, oil pump, and cooling system.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator, ECU mapping), fuel tank, lines, and filters.
Front and rear brake systems (hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures), parking brake (if applicable).
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid capacity and type.
Chassis And Frame:
Frame inspection, steering head bearings, swingarm pivot, footpegs, subframe.
Bodywork And Plastics:
Fairings, seat, fuel tank cover, mudguards, decals, removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement, brake pad checks, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts, error code interpretations.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major components like the engine, gearbox, and suspension forks.
Wiring Diagrams:
Comprehensive and clearly labelled electrical schematics for all circuits.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Adjustments:
Settings for carburetor/throttle body synchronization, chain tension, clutch and brake lever free play.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for electronic control units (ECU), sensor testing, and fuel injection system calibration.
Repair Complexity:
Covers everything from basic user-level maintenance to complete engine and gearbox rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs or adjustments.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick finding of specific information.
Print Quality
Image Resolution:
High resolution, suitable for clear printing of diagrams, illustrations, and text.
Binding Type
Binding Type:
Not applicable (PDF Download)
Paper Type
Paper Type:
Not applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
4-stroke, V-twin, liquid-cooled
Engine Type 550:
4-stroke, V-twin, liquid-cooled
Bore X Stroke 450:
Likely around 70 x 58 mm (specifics in manual)
Bore X Stroke 550:
Likely around 72 x 67 mm (specifics in manual)
Displacement 450:
Approx. 450 cc (Specifics in manual)
Displacement 550:
Approx. 550 cc (Specifics in manual)
Valvetrain 450:
DOHC, 4 valves per cylinder (Specifics in manual)
Valvetrain 550:
DOHC, 4 valves per cylinder (Specifics in manual)
Performance
Horsepower 450:
Estimated 50-60 HP (Specifics in manual)
Horsepower 550:
Estimated 60-70 HP (Specifics in manual)
Torque 450:
Estimated 40-45 lb-ft (Specifics in manual)
Torque 550:
Estimated 45-50 lb-ft (Specifics in manual)
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI) with Keihin or similar throttle bodies.
Fuel Type:
Unleaded gasoline, typically 91 octane or higher (as per manual).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Transmission:
N/A (Standard manual gearbox)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically actuated.
Gear Ratios:
Specific gear ratios for each of the 6 speeds will be detailed in the manual.
📐 Dimensions
Exterior
Length:
Varies by specific SXV/RXV variant, detailed in manual.
Width:
Varies by specific SXV/RXV variant, detailed in manual.
Height:
Varies by specific SXV/RXV variant, detailed in manual.
Weights
Dry Weight 450:
Approx. 120-130 kg (Specifics in manual)
Dry Weight 550:
Approx. 125-135 kg (Specifics in manual)
Fuel Tank Capacity:
Likely around 7-9 liters (Specifics in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A for motorcycles in terms of standardized crash ratings, but manual will cover safe operating procedures and component integrity.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear.
Suspension Adjustability:
Fully adjustable front forks and rear shock for optimal handling and rider control.
Passive Features
Lighting System:
Integrated headlights, taillights, and turn signals for visibility.
Ergonomics:
Designed for aggressive riding posture, providing control and feedback.
N/A. Focus is on rider control and mechanical feedback.
Connectivity
Connectivity Features:
N/A. Primarily mechanical and electrical systems.
Electronics
ECU Functionality:
Engine Control Unit manages fuel injection, ignition timing, and potentially other engine parameters based on sensor inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 km or annually, but the manual will provide exact recommendations. May differ for severe use.
Valve Clearance Check:
Often around 6,000-10,000 km for V-twins of this type, precise intervals in manual.
Chain Lubrication And Adjustment:
Regularly, depending on conditions. Manual will specify frequency and slack.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle-specific oil, likely 10W-40 or 15W-50 (verify in manual for exact API and JASO ratings).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, usually a 50/50 ratio with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify in manual for specific requirement).
Clutch Fluid Type:
Likely DOT 4 or DOT 5.1, same as brake fluid if hydraulic (verify in manual).
Known Issues
Common Potential Issues:
Potential for fuel injector clogging, stator/regulator issues, or valve train wear if maintenance is neglected. Some models may experience clutch wear. Manual provides diagnostic steps for these.
Typical Repair Focus:
Focus on ensuring proper fuel delivery, ignition timing, and cooling system efficiency for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia has a long and storied history in motorcycle racing, particularly in smaller displacement classes and road racing, which influences their design philosophy of performance and agility.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was a significant departure for Aprilia, focusing on powerful V-twin engines in a supermoto/dual-sport chassis, aiming to capture a niche market demanding high performance and unique character.
Production
Production Location:
Italy (Aprilia's primary manufacturing base)
Production Period For 2006 Model:
Specifically for the 2006 model year, representing an early generation of this platform.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2006 SXV/RXV may not be widely documented, the platform was recognized for its aggressive styling and potent V-twin performance in the supermoto/dual-sport segment upon its release.
Ratings
User Reviews General:
Owners generally praise the unique V-twin character and performance but note the requirement for diligent maintenance.