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Aprilia SXV RXV 450-550 Motorcycle Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Model Variants: SXV 450, RXV 450, SXV 550, RXV 550 Generation First Generation Years: 2006 Codes Chassis Code: VDB / VDS (varies by model and year) 👋 Introduction Market Position Segment: High-performance Supermoto and Dual-Sport motorcycles. Target Audience: Enthusiast riders, mechanics, and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors: KTM EXC, Husqvarna SM/TE, Beta RR, TM Racing SMR/MX. Key Differentiators: Unique V-twin engine architecture (for the era), potent performance, distinctive styling, advanced chassis design. Key Features Manual Benefit: Empowers owners to perform complex maintenance and repairs, saving money and ensuring optimal performance and longevity. Vehicle Description: The Aprilia SXV/RXV range represents a pinnacle of performance in the supermoto and off-road segments, powered by potent V-twin engines and featuring race-bred chassis components. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for Aprilia SXV and RXV 450/550 models. Specific Regions: Global (assuming factory manual accuracy) Page Count Estimated Pages: Likely 500-1000+ pages (typical for factory service manuals of this complexity). Manual Type Type: Factory Service Repair Manual (FSM) / Workshop Manual. Language Language: English (typical for downloadable factory manuals, can vary). Format Format: Digital Download (PDF or similar file format). 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel injection system, ignition system, exhaust system. Transmission: Gearbox disassembly and assembly, clutch system (including hydraulic actuation), shift mechanism, lubrication. Chassis And Frame: Frame inspection and repair, steering head bearings, swingarm and linkage, rear suspension (shock absorber, linkage), front suspension (forks, seals, damping). Braking System: Hydraulic system, caliper maintenance, disc inspection, brake fluid bleeding, master cylinder overhaul, rear brake system. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition system components, lighting, instrumentation, ECU (Engine Control Unit) functions and diagnostics, troubleshooting electrical faults. Fuel System: Fuel pump, fuel filter, fuel lines, injectors, throttle body, fuel tank. Cooling System: Radiator, hoses, water pump, coolant specifications, bleeding procedures. Wheels And Tires: Tire pressure specifications, wheel bearing maintenance, rim types, tire replacement guidelines. Bodywork And Plastics: Fairing removal and installation, seat, fuel tank cover, fenders. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, valve clearance checks/adjustment. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, systematic problem-solving guides. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, gearbox repairs, suspension overhauls, and electrical system repairs. Technical Specifications: Torque values for all fasteners, engine specifications, chassis geometry, electrical component ratings. Special Tools: Identification and use of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) or similar e-book format. Searchability: Likely searchable text (if digitally produced and not scanned images only). Print Quality Printability: High-quality, printable pages. Allows for printing individual sections or the entire manual. Illustration Quality: Illustrated with clear, high-resolution diagrams and step-by-step images. Binding Type Binding: N/A (Digital Download - binding refers to the physical manual's construction, not applicable here). Paper Type Paper Quality: N/A (Digital Download - paper type refers to the physical manual's construction, not applicable here). ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (77-degree V-angle), liquid-cooled. Displacement 450: 449.5 cc Displacement 550: 549.4 cc Bore Stroke 450: 68 x 63.4 mm Bore Stroke 550: 72 x 68 mm Compression Ratio: Approximately 12.5:1 (varies slightly) Valve Actuation: DOHC, 4 valves per cylinder. Performance Horsepower 450 Approx: Approx. 60-65 HP Horsepower 550 Approx: Approx. 70-75 HP Torque 450 Approx: Approx. 37-40 lb-ft Torque 550 Approx: Approx. 42-45 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle bodies. Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating). Ignition System: Electronic ignition with dual spark plugs per cylinder (for improved combustion). 🔧 Transmission Standard Type: 6-speed manual gearbox. Clutch: Hydraulic wet multi-plate clutch. Features Gear Ratios: Specific ratios detailed within the manual (crucial for performance tuning and maintenance). Final Drive: O-ring sealed chain drive. 📐 Dimensions Exterior Wheelbase: Approx. 1460-1480 mm (1450mm typical for early models). Seat Height: Approx. 900-920 mm. Weights Dry Weight 450: Approx. 129 kg. Dry Weight 550: Approx. 131 kg. Fuel Tank Capacity: Approx. 7.2 liters (including reserve). 🛡️ Safety Features Ratings Certification: CE certified (typically for European market models). Active Features Brakes: Powerful dual front disc brakes with radial-mount calipers, single rear disc brake. Passive Features Frame Design: TIG welded aluminum alloy frame for strength and light weight. Suspension Design: Upside-down telescopic forks (Marzocchi or Paioli, typically) and adjustable monoshock rear suspension with linkage, designed for high-performance control. 💡 Technology Features Infotainment Display: Digital instrument cluster displaying speed, RPM, trip meters, gear...
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Aprilia SXV RXV 450-550 Motorcycle Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Model Variants:
SXV 450, RXV 450, SXV 550, RXV 550
Generation
First Generation Years:
2006
Codes
Chassis Code:
VDB / VDS (varies by model and year)
👋 Introduction
Market Position
Segment:
High-performance Supermoto and Dual-Sport motorcycles.
Target Audience:
Enthusiast riders, mechanics, and owners seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Competitors:
KTM EXC, Husqvarna SM/TE, Beta RR, TM Racing SMR/MX.
Key Differentiators:
Unique V-twin engine architecture (for the era), potent performance, distinctive styling, advanced chassis design.
Key Features
Manual Benefit:
Empowers owners to perform complex maintenance and repairs, saving money and ensuring optimal performance and longevity.
Vehicle Description:
The Aprilia SXV/RXV range represents a pinnacle of performance in the supermoto and off-road segments, powered by potent V-twin engines and featuring race-bred chassis components.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for Aprilia SXV and RXV 450/550 models.
Specific Regions:
Global (assuming factory manual accuracy)
Page Count
Estimated Pages:
Likely 500-1000+ pages (typical for factory service manuals of this complexity).
Manual Type
Type:
Factory Service Repair Manual (FSM) / Workshop Manual.
Language
Language:
English (typical for downloadable factory manuals, can vary).
Format
Format:
Digital Download (PDF or similar file format).
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel injection system, ignition system, exhaust system.
Transmission:
Gearbox disassembly and assembly, clutch system (including hydraulic actuation), shift mechanism, lubrication.
Chassis And Frame:
Frame inspection and repair, steering head bearings, swingarm and linkage, rear suspension (shock absorber, linkage), front suspension (forks, seals, damping).
Braking System:
Hydraulic system, caliper maintenance, disc inspection, brake fluid bleeding, master cylinder overhaul, rear brake system.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition system components, lighting, instrumentation, ECU (Engine Control Unit) functions and diagnostics, troubleshooting electrical faults.
Fuel System:
Fuel pump, fuel filter, fuel lines, injectors, throttle body, fuel tank.
Cooling System:
Radiator, hoses, water pump, coolant specifications, bleeding procedures.
Wheels And Tires:
Tire pressure specifications, wheel bearing maintenance, rim types, tire replacement guidelines.
Bodywork And Plastics:
Fairing removal and installation, seat, fuel tank cover, fenders.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, valve clearance checks/adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, systematic problem-solving guides.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, gearbox repairs, suspension overhauls, and electrical system repairs.
Technical Specifications:
Torque values for all fasteners, engine specifications, chassis geometry, electrical component ratings.
Special Tools:
Identification and use of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) or similar e-book format.
Searchability:
Likely searchable text (if digitally produced and not scanned images only).
Print Quality
Printability:
High-quality, printable pages. Allows for printing individual sections or the entire manual.
Illustration Quality:
Illustrated with clear, high-resolution diagrams and step-by-step images.
Binding Type
Binding:
N/A (Digital Download - binding refers to the physical manual's construction, not applicable here).
Paper Type
Paper Quality:
N/A (Digital Download - paper type refers to the physical manual's construction, not applicable here).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (77-degree V-angle), liquid-cooled.
Displacement 450:
449.5 cc
Displacement 550:
549.4 cc
Bore Stroke 450:
68 x 63.4 mm
Bore Stroke 550:
72 x 68 mm
Compression Ratio:
Approximately 12.5:1 (varies slightly)
Valve Actuation:
DOHC, 4 valves per cylinder.
Performance
Horsepower 450 Approx:
Approx. 60-65 HP
Horsepower 550 Approx:
Approx. 70-75 HP
Torque 450 Approx:
Approx. 37-40 lb-ft
Torque 550 Approx:
Approx. 42-45 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating).
Ignition System:
Electronic ignition with dual spark plugs per cylinder (for improved combustion).
🔧 Transmission
Standard
Type:
6-speed manual gearbox.
Clutch:
Hydraulic wet multi-plate clutch.
Features
Gear Ratios:
Specific ratios detailed within the manual (crucial for performance tuning and maintenance).
Final Drive:
O-ring sealed chain drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1460-1480 mm (1450mm typical for early models).
Seat Height:
Approx. 900-920 mm.
Weights
Dry Weight 450:
Approx. 129 kg.
Dry Weight 550:
Approx. 131 kg.
Fuel Tank Capacity:
Approx. 7.2 liters (including reserve).
🛡️ Safety Features
Ratings
Certification:
CE certified (typically for European market models).
Active Features
Brakes:
Powerful dual front disc brakes with radial-mount calipers, single rear disc brake.
Passive Features
Frame Design:
TIG welded aluminum alloy frame for strength and light weight.
Suspension Design:
Upside-down telescopic forks (Marzocchi or Paioli, typically) and adjustable monoshock rear suspension with linkage, designed for high-performance control.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, trip meters, gear indicator, and warning lights.
Driver Assistance
ABS:
ABS was typically an optional feature on some later models, not standard on all variants. Manual will detail its operation if equipped.
Connectivity
ECU System:
Sophisticated ECU controlling fuel injection and ignition timing, offering performance tuning potential (e.g., via remap).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Manual will specify exact mileage and conditions.
Valve Clearance Check:
Initial check at 1,000 km, then every 6,000 km. Manual is critical for this procedure.
Spark Plug Replacement:
Every 8,000-12,000 km or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, SAE 10W-40, API SG or higher, JASO MA/MA2 certified (e.g., Motul 7100 10W-40).
Engine Oil Capacity:
Approx. 1.5-1.7 liters (refer to manual for exact capacity with filter change).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (confirm specific requirement in manual).
Clutch Fluid Type:
Mineral oil (often shared with brakes, confirm in manual if it uses DOT fluid or mineral).
Known Issues
Common Problems:
Potential for early models to have stator failures, regulator/rectifier issues, coolant leaks (water pump seals), and occasional fuel injector issues. Regular maintenance is critical.
Maintenance Focus:
Strict adherence to service intervals, especially for valve adjustments and cooling system maintenance, is crucial for engine longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a rich heritage in racing, particularly in MotoGP and World Superbike, known for its performance-oriented motorcycles.
Model Evolution
Development:
Developed with a focus on competition, drawing from Aprilia's extensive off-road and road racing experience. Introduced with a unique V-twin engine configuration.
Production
Production Period:
Original production started around 2006. Subsequent updates and variants have been produced.
Manufacturing Location:
Italy.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Highly regarded for its aggressive styling, powerful V-twin engine, and class-leading performance in the supermoto segment.
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