Aprilia SXV RXV 450 2006-2013 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV / RXV 450 Model Variants: SXV450, RXV450 Generation Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code Prefix: AP811 👋 Introduction Market Position Segment: High-performance Supermoto / Motard Target Audience: Enthusiast riders, mechanics, owners seeking in-depth technical information Competitive Analysis Competitors: KTM EXC-R, Husqvarna SMR series, Beta RR Motard Key Features Performance Focus: Designed for aggressive riding, track days, and spirited street use Technical Complexity: Features advanced engine and chassis technology for its class 📋 Manual Details Coverage Areas Engine Mechanical: Complete disassembly, inspection, assembly, torque specifications, timing procedures Fuel System: Carburetor/fuel injection system, fuel pump, lines, filters, settings Ignition System: Ignition coil, spark plug, CDI unit, timing Cooling System: Radiator, water pump, hoses, thermostat, coolant specifications Transmission: Clutch assembly, gearbox, gear ratios, shift mechanism, lubrication Chassis Suspension: Front forks (upside-down), rear shock absorber, swingarm, linkage, adjustments, fork oil specifications Braking System: Front and rear calipers, master cylinders, brake lines, pads, discs, bleeding procedures, fluid specifications (DOT 4) Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, fuses, switches, ECU diagnostics Bodywork: Frame, fairings, seat, fuel tank, ergonomics Troubleshooting: Diagnostic flowcharts, common problem diagnosis and repair Page Count Estimated Pages: 300-400 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Major Systems: Engine, Fuel, Ignition, Cooling, Transmission, Clutch, Suspension, Brakes, Electrical, Chassis, Bodywork, Troubleshooting Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment, lubrication points Repair: Engine rebuild, transmission overhaul, suspension fork rebuild, brake system repair, electrical component replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical circuit analysis Adjustments: Carburetor settings, suspension sag and damping adjustments, clutch play adjustment Technical Depth Depth: Comprehensive, from basic user maintenance to complete engine and chassis overhaul Diagnostic Level: Detailed electrical schematics and troubleshooting flowcharts Rebuild Detail: Step-by-step instructions with torque specifications and critical measurements for all major components 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Likely searchable if digitally generated (OCR) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 449.5 cc (approx.) Bore X Stroke: Approx. 74 mm x 51.8 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 55-60 HP (varies by year and specific tune) Torque: Approx. 40-45 Nm (varies by year and specific tune) Fuel System Carburetor Type: Keihin FCR (often dual carburetors) or Mikuni Fuel Requirement: Unleaded Premium Gasoline (95 RON / 91 AKI) Lubrication Oil Type: Fully Synthetic Motorcycle Oil SAE 10W-40 or 15W-50 Oil Capacity: Approx. 1.8 - 2.0 Liters (check manual for exact) Ignition Spark Plug Type: NGK CR9E (or equivalent, check manual for exact) Cooling Cooling Method: Liquid-cooled Coolant Type: Ethylene Glycol based coolant (50/50 mix with distilled water) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Gear Ratios: N/A (Single configuration) Features Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive (520 pitch) Transmission Oil Type: Dedicated Transmission Oil (e.g., SAE 75W-90 GL-4, or as specified) 📐 Dimensions Exterior Length: Approx. 2200 mm (varies) Width: Approx. 800 mm (varies) Height: Approx. 1250 mm (varies) Weights Dry Weight: Approx. 130-140 kg (varies) Wet Weight: Approx. 150-160 kg (varies) Cargo Cargo Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Brakes: High-performance hydraulic disc brakes (front and rear) Suspension: Adjustable Upside-Down front forks and Monoshock rear suspension for stability and control Passive Features Frame: Robust steel trellis frame for rigidity Ergonomics: Designed for rider control and feedback 💡 Technology Features Infotainment Dashboard: Digital instrumentation panel displaying speed, RPM, odometer, trip meter, fuel level, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard feature on most SXV/RXV models during this period. Connectivity Bluetooth Or Gps: N/A (Basic motorcycle instrumentation) Engine Management Efi Systems: Later models may feature electronic fuel injection for improved performance and emissions, requiring diagnostic tools for tuning. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually (refer to manual for exact) Air Filter Cleaning: Every 1,000 - 2,000 km or as needed based on conditions Spark Plug Replacement: Every 6,000 - 10,000 km Valve Clearance Check: Every 10,000 - 15,000 km Fluid Specifications Engine Oil Grade: SAE 10W-40 or 15W-50 (API SG or higher, JASO MA certified) Brake Fluid Type: DOT 4 Coolant Type: 50/50 mixture of Ethylene Glycol and Distilled Water Known Issues Potential Concerns: Some models may have experienced issues with stator reliability, fuel pump longevity (on early EFI models), and general wear on high-stress components due to aggressive use. Regular maintenance is crucial. Common Wear Items: Clutch plates, brake pads, wheel bearings, fork seals, chain and sprockets. 📚 Vehicle...
Carburetor settings, suspension sag and damping adjustments, clutch play adjustment
Technical Depth
Depth:
Comprehensive, from basic user maintenance to complete engine and chassis overhaul
Diagnostic Level:
Detailed electrical schematics and troubleshooting flowcharts
Rebuild Detail:
Step-by-step instructions with torque specifications and critical measurements for all major components
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Likely searchable if digitally generated (OCR)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
449.5 cc (approx.)
Bore X Stroke:
Approx. 74 mm x 51.8 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 55-60 HP (varies by year and specific tune)
Torque:
Approx. 40-45 Nm (varies by year and specific tune)
Fuel System
Carburetor Type:
Keihin FCR (often dual carburetors) or Mikuni
Fuel Requirement:
Unleaded Premium Gasoline (95 RON / 91 AKI)
Lubrication
Oil Type:
Fully Synthetic Motorcycle Oil SAE 10W-40 or 15W-50
Oil Capacity:
Approx. 1.8 - 2.0 Liters (check manual for exact)
Ignition
Spark Plug Type:
NGK CR9E (or equivalent, check manual for exact)
Cooling
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Gear Ratios:
N/A (Single configuration)
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive (520 pitch)
Transmission Oil Type:
Dedicated Transmission Oil (e.g., SAE 75W-90 GL-4, or as specified)
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (varies)
Width:
Approx. 800 mm (varies)
Height:
Approx. 1250 mm (varies)
Weights
Dry Weight:
Approx. 130-140 kg (varies)
Wet Weight:
Approx. 150-160 kg (varies)
Cargo
Cargo Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle)
Active Features
Brakes:
High-performance hydraulic disc brakes (front and rear)
Suspension:
Adjustable Upside-Down front forks and Monoshock rear suspension for stability and control
Passive Features
Frame:
Robust steel trellis frame for rigidity
Ergonomics:
Designed for rider control and feedback
💡 Technology Features
Infotainment
Dashboard:
Digital instrumentation panel displaying speed, RPM, odometer, trip meter, fuel level, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most SXV/RXV models during this period.
Connectivity
Bluetooth Or Gps:
N/A (Basic motorcycle instrumentation)
Engine Management
Efi Systems:
Later models may feature electronic fuel injection for improved performance and emissions, requiring diagnostic tools for tuning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for exact)
Air Filter Cleaning:
Every 1,000 - 2,000 km or as needed based on conditions
Spark Plug Replacement:
Every 6,000 - 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or 15W-50 (API SG or higher, JASO MA certified)
Brake Fluid Type:
DOT 4
Coolant Type:
50/50 mixture of Ethylene Glycol and Distilled Water
Known Issues
Potential Concerns:
Some models may have experienced issues with stator reliability, fuel pump longevity (on early EFI models), and general wear on high-stress components due to aggressive use. Regular maintenance is crucial.