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Aprilia SXV RXV 550 2006-2013 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 / RXV 550 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Engine Code Range: Likely varied based on year and specific market, but generally centered around the 550cc V-twin. Generation Generation Identifier: First Generation SXV/RXV Platform 👋 Introduction Market Position Segment: High-performance V-twin Supermoto/Motard and Dual-Sport motorcycles. Competitive Analysis Competitors: Competed against other premium supermoto brands and high-performance dual-sport offerings. Key Features Aprilia Philosophy: Renowned for its Italian engineering, sporty performance, and distinctive styling, offering a potent V-twin engine in a lightweight chassis. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Aprilia SXV 550 and RXV 550 Models Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Type: Full Service Repair Manual Language Language: English (typically) Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, component inspection, valve adjustments, piston/cylinder service, crankshaft and connecting rod maintenance, oil pump operation. Engine Management: Fuel injection system (EFI) diagnostics, injector testing, throttle body service, ignition system troubleshooting, ECU mapping (where applicable), sensor testing (TPS, MAP, IAT, etc.). Transmission: Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism maintenance, lubrication requirements. Suspension: Front fork service (fork seals, oil changes, spring replacement), rear shock absorber maintenance, linkage system lubrication and inspection. Brakes: Brake system bleeding, caliper service, master cylinder inspection, pad replacement, rotor inspection and replacement, hydraulic line maintenance. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor service, lighting system troubleshooting, horn, instrumentation. Cooling System: Radiator service, coolant replacement, thermostat operation, water pump inspection and maintenance. Fuel System: Fuel pump operation, fuel filter replacement, fuel tank maintenance, fuel line integrity. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, exhaust flange torque specifications. Chassis And Frame: Frame inspection for cracks or damage, steering head bearing service, swingarm maintenance, footpeg and control lever adjustments. Bodywork And Trim: Fairing removal and installation, seat service, plastics care and repair. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks, tire pressure checks. Major Repairs: Engine overhaul, transmission rebuild, suspension fork rebuild, brake system overhaul. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Wiring Diagrams: Detailed electrical schematics for all systems. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, and component tolerances. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds, including detailed troubleshooting guides. 📊 Manual Specifications File Format Digital Format: PDF (Searchable Text, Printable Pages) Print Quality Print Quality If Printed: High-resolution, professional printing with clear diagrams and text. Binding Type Binding Type If Printed: Coil-bound or perfect-bound for durability and ease of use in a workshop environment. Paper Type Paper Type If Printed: Durable, semi-gloss or matte paper stock resistant to workshop grease and fluids. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, 8-valve, DOHC V-twin Displacement: 549 cc Bore X Stroke: 80 mm x 54.8 mm (typical, may vary slightly) Performance Horsepower: Approximately 60-65 HP (peak, dependent on specific tune and model year) Torque: Approximately 40-45 lb-ft (peak, dependent on specific tune and model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Mikuni or Keihin throttle bodies common Fuel Type: Unleaded gasoline (95 RON or higher recommended) Ignition Ignition System: Electronic ignition with digital mapping Lubrication Oil Type: High-quality motorcycle synthetic oil, SAE 10W-40 or 15W-50 often recommended. Refer to manual for exact specification. Oil Capacity: Approximately 1.7 - 1.9 Liters (with filter change, check manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Clutch Type: Wet, multi-plate, hydraulically operated Features Final Drive: Chain drive (520 pitch common) Transmission Oil: Dedicated motorcycle transmission oil (e.g., SAE 75W-90 GL-4) or engine oil depending on shared lubrication. Check manual. 📐 Dimensions Exterior Wheelbase: Approximately 1475 mm (58.1 inches) Weights Dry Weight: Approximately 134 kg (295 lbs) Wet Weight: Approximately 147 kg (324 lbs) (with all fluids) 🛡️ Safety Features Ratings Safety Standards: Designed to meet European roadworthiness standards (CE/COC where applicable). Off-road models may have different specifications. Active Features Braking System: Hydraulic disc brakes front and rear. Brembo calipers often fitted. Tire Specification Front: 120/70-17 (typical for SXV) Tire Specification Rear: 160/60-17 (typical for SXV) Passive Features Frame Construction: Chromoly steel trellis frame for rigidity and lightweight. 💡 Technology Features Infotainment Instrumentation: Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights. Driver Assistance ABS: ABS was generally not standard or widely available on these performance-oriented models during this period. Check specific model variants. Connectivity Diagnostics Port: On-board diagnostics (OBD) port for connecting diagnostic tools to read error...
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Aprilia SXV RXV 550 2006-2013 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 550 / RXV 550
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Engine Code Range:
Likely varied based on year and specific market, but generally centered around the 550cc V-twin.
Generation
Generation Identifier:
First Generation SXV/RXV Platform
👋 Introduction
Market Position
Segment:
High-performance V-twin Supermoto/Motard and Dual-Sport motorcycles.
Competitive Analysis
Competitors:
Competed against other premium supermoto brands and high-performance dual-sport offerings.
Key Features
Aprilia Philosophy:
Renowned for its Italian engineering, sporty performance, and distinctive styling, offering a potent V-twin engine in a lightweight chassis.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for Aprilia SXV 550 and RXV 550 Models
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for comprehensive service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English (typically)
Format
Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine teardown, assembly, component inspection, valve adjustments, piston/cylinder service, crankshaft and connecting rod maintenance, oil pump operation.
Engine Management:
Fuel injection system (EFI) diagnostics, injector testing, throttle body service, ignition system troubleshooting, ECU mapping (where applicable), sensor testing (TPS, MAP, IAT, etc.).
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism maintenance, lubrication requirements.
Suspension:
Front fork service (fork seals, oil changes, spring replacement), rear shock absorber maintenance, linkage system lubrication and inspection.
Brakes:
Brake system bleeding, caliper service, master cylinder inspection, pad replacement, rotor inspection and replacement, hydraulic line maintenance.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor service, lighting system troubleshooting, horn, instrumentation.
Cooling System:
Radiator service, coolant replacement, thermostat operation, water pump inspection and maintenance.
Fuel System:
Fuel pump operation, fuel filter replacement, fuel tank maintenance, fuel line integrity.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, exhaust flange torque specifications.
Chassis And Frame:
Frame inspection for cracks or damage, steering head bearing service, swingarm maintenance, footpeg and control lever adjustments.
Bodywork And Trim:
Fairing removal and installation, seat service, plastics care and repair.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks, tire pressure checks.
Major Repairs:
Engine overhaul, transmission rebuild, suspension fork rebuild, brake system overhaul.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Wiring Diagrams:
Detailed electrical schematics for all systems.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and component tolerances.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds, including detailed troubleshooting guides.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable Text, Printable Pages)
Print Quality
Print Quality If Printed:
High-resolution, professional printing with clear diagrams and text.
Binding Type
Binding Type If Printed:
Coil-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Type If Printed:
Durable, semi-gloss or matte paper stock resistant to workshop grease and fluids.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, 8-valve, DOHC V-twin
Displacement:
549 cc
Bore X Stroke:
80 mm x 54.8 mm (typical, may vary slightly)
Performance
Horsepower:
Approximately 60-65 HP (peak, dependent on specific tune and model year)
Torque:
Approximately 40-45 lb-ft (peak, dependent on specific tune and model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Mikuni or Keihin throttle bodies common
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Ignition
Ignition System:
Electronic ignition with digital mapping
Lubrication
Oil Type:
High-quality motorcycle synthetic oil, SAE 10W-40 or 15W-50 often recommended. Refer to manual for exact specification.
Oil Capacity:
Approximately 1.7 - 1.9 Liters (with filter change, check manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Final Drive:
Chain drive (520 pitch common)
Transmission Oil:
Dedicated motorcycle transmission oil (e.g., SAE 75W-90 GL-4) or engine oil depending on shared lubrication. Check manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1475 mm (58.1 inches)
Weights
Dry Weight:
Approximately 134 kg (295 lbs)
Wet Weight:
Approximately 147 kg (324 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet European roadworthiness standards (CE/COC where applicable). Off-road models may have different specifications.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers often fitted.
Tire Specification Front:
120/70-17 (typical for SXV)
Tire Specification Rear:
160/60-17 (typical for SXV)
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and lightweight.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights.
Driver Assistance
ABS:
ABS was generally not standard or widely available on these performance-oriented models during this period. Check specific model variants.
Connectivity
Diagnostics Port:
On-board diagnostics (OBD) port for connecting diagnostic tools to read error codes and sensor data.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 3,000-5,000 km or annually (refer to manual for precise interval)
Valve Adjustment:
Typically every 10,000-15,000 km, critical for performance and engine longevity.
Spark Plug Replacement:
Every 10,000-15,000 km
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Fork Oil:
Specific viscosity grade (e.g., SAE 5W or 10W) and level as per manual.
Known Issues
Common Wear Items:
Valve guide wear, fuel pump reliability, stator/regulator-rectifier issues (common on many high-performance bikes of this era), clutch slave cylinder leaks.
Maintenance Focus:
Regular valve adjustments and proper cooling system maintenance are crucial for this V-twin engine's health. Fuel mapping and air filter condition also significantly impact performance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a long and successful history in motorcycle racing and performance road bikes, particularly known for its V-twin engines.
Model Evolution
Sxv Rxv Introduction:
The SXV/RXV platform represented Aprilia's push into the high-performance supermoto and off-road segments with a powerful V-twin engine, a departure from smaller displacement engines common in these classes at the time.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Highly praised by motorcycle press for its performance, handling, and unique V-twin character in the supermoto segment.
Ratings
Performance Class:
Considered top-tier in its class for power-to-weight ratio and agility.
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