Aprilia SXV RXV 550 2006-2013 All Service Manual Repair
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 550 Model Range: SXV 550, RXV 550 Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Segment: High-performance supermoto and off-road (enduro) motorcycle segment. Aprilia Heritage: Aprilia is renowned for its racing pedigree and technologically advanced motorcycles, often featuring innovative engineering and potent V-twin engines. Competitive Analysis Competitors: Key competitors in this performance-oriented segment included models from KTM (e.g., 560/690 SM/SMC), Husqvarna, and potentially high-performance dual-sport bikes from other European manufacturers. Key Features Performance Focus: Designed for aggressive riding, both on and off-road, emphasizing power, handling, and agility. V Twin Engine: The distinctive 550cc V-twin engine is a hallmark, offering a broad powerband and strong torque characteristics. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair for Aprilia SXV RXV 550 models Page Count Estimated Page Count: Varies by specific manual version; typically 300-700 pages for a full service manual. Manual Type Type: Service Manual / Repair Manual Language Language: English (typically, based on product description implying wide distribution) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: V-twin cylinder engine, cooling system (liquid), lubrication system, fuel system (carburetor/injection depending on specific sub-model/year), ignition system, exhaust system. Transmission: Gearbox (6-speed), clutch system (hydraulic), final drive (chain). Chassis: Frame construction and inspection, subframe, swingarm, steering system, front suspension (upside-down forks), rear suspension (monoshock). Brakes: Front and rear braking systems, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures. Electrical: Wiring diagrams, battery, starter motor, alternator/stator, lighting system, instrumentation, ignition switch, ECU (if applicable), troubleshooting electrical faults. Bodywork: Fairings, fuel tank, seat, fenders, graphics, body panel removal and installation. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment and lubrication, brake fluid replacement, coolant checks and replacement. Troubleshooting: Diagnostic flowcharts for common issues, symptom-based troubleshooting guides for engine, electrical, and mechanical problems. Repair: Step-by-step instructions for disassembly, inspection, repair, and reassembly of major components and systems. Engine Rebuild: Detailed procedures for engine overhaul, including piston and ring replacement, valve adjustment, gasket replacement, and crankshaft/connecting rod service. Suspension Service: Fork seal replacement, fork oil change and level adjustment, rear shock absorber service and adjustment. Torque Specifications: Critical torque values for fasteners and engine components. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission overhauls. Includes diagnostic procedures and specifications for professional or advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchability: Searchable text content for quick information retrieval. Image Quality: High-resolution diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin cylinder, liquid-cooled Displacement: 549.3 cc (33.5 cubic inches) Bore X Stroke: 72 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: Typically around 12.9:1 (exact may vary by year/sub-model) Performance Horsepower: Approx. 70 HP (51.5 kW) @ 9500 rpm (rated output, subject to regulations) Torque: Approx. 55 Nm (40.6 lb-ft) @ 7000 rpm (rated output) Fuel System Fuel Delivery: Early models may use Dell'Orto carburetors (e.g., PHBH 38), later models or variants may have electronic fuel injection (EFI). Manual covers specific systems. Fuel Type: Unleaded gasoline, minimum 95 RON (Premium) Lubrication Lubrication System: Wet sump with oil cooler Cooling System Cooling Method: Liquid-cooled, dual radiators 🔧 Transmission Standard Gearbox: 6-speed constant mesh Optional Optional Transmission: N/A (Single transmission offering) Features Clutch: Hydraulic actuated, multi-plate wet clutch Final Drive: O-ring sealed chain, 15/48 gear ratio (typical, may vary) 📐 Dimensions Exterior Length: Approx. 2210 mm (87 in) - may vary slightly by model year Width: Approx. 800 mm (31.5 in) - excluding mirrors Height: Approx. 1160 mm (45.7 in) - seat height Wheelbase: Approx. 1470 mm (57.9 in) Weights Dry Weight: Approx. 142 kg (313 lbs) - SXV variants may be slightly lighter than RXV Wet Weight: Approx. 155 kg (342 lbs) - with all fluids Max Load: Specify in manual, typically for rider + luggage. 🛡️ Safety Features Ratings Safety Certification: CE (Conformité Européenne) for road-legal variants where applicable. Active Features Braking System: Dual hydraulic disc front brake, single hydraulic disc rear brake. Braking performance is a key active safety feature. Tires: Performance tires optimized for grip and lean angle. Passive Features Lighting: Headlight, taillight, brake lights, turn signals (for road-legal variants). Frame Design: Robust trellis frame provides rigidity and rider feedback. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning, high beam indicator. No advanced infotainment features typical of modern touring bikes. Driver Assistance ABS: ABS was not a standard feature on these models during this period. Check specific market variants. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (1,800-3,000 miles) or annually,...
High-performance supermoto and off-road (enduro) motorcycle segment.
Aprilia Heritage:
Aprilia is renowned for its racing pedigree and technologically advanced motorcycles, often featuring innovative engineering and potent V-twin engines.
Competitive Analysis
Competitors:
Key competitors in this performance-oriented segment included models from KTM (e.g., 560/690 SM/SMC), Husqvarna, and potentially high-performance dual-sport bikes from other European manufacturers.
Key Features
Performance Focus:
Designed for aggressive riding, both on and off-road, emphasizing power, handling, and agility.
V Twin Engine:
The distinctive 550cc V-twin engine is a hallmark, offering a broad powerband and strong torque characteristics.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair for Aprilia SXV RXV 550 models
Page Count
Estimated Page Count:
Varies by specific manual version; typically 300-700 pages for a full service manual.
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (typically, based on product description implying wide distribution)
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
V-twin cylinder engine, cooling system (liquid), lubrication system, fuel system (carburetor/injection depending on specific sub-model/year), ignition system, exhaust system.
Transmission:
Gearbox (6-speed), clutch system (hydraulic), final drive (chain).
Chassis:
Frame construction and inspection, subframe, swingarm, steering system, front suspension (upside-down forks), rear suspension (monoshock).
Brakes:
Front and rear braking systems, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures.
Diagnostic flowcharts for common issues, symptom-based troubleshooting guides for engine, electrical, and mechanical problems.
Repair:
Step-by-step instructions for disassembly, inspection, repair, and reassembly of major components and systems.
Engine Rebuild:
Detailed procedures for engine overhaul, including piston and ring replacement, valve adjustment, gasket replacement, and crankshaft/connecting rod service.
Suspension Service:
Fork seal replacement, fork oil change and level adjustment, rear shock absorber service and adjustment.
Torque Specifications:
Critical torque values for fasteners and engine components.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission overhauls. Includes diagnostic procedures and specifications for professional or advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchability:
Searchable text content for quick information retrieval.
Image Quality:
High-resolution diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin cylinder, liquid-cooled
Displacement:
549.3 cc (33.5 cubic inches)
Bore X Stroke:
72 mm x 68 mm
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
Typically around 12.9:1 (exact may vary by year/sub-model)
Performance
Horsepower:
Approx. 70 HP (51.5 kW) @ 9500 rpm (rated output, subject to regulations)
Early models may use Dell'Orto carburetors (e.g., PHBH 38), later models or variants may have electronic fuel injection (EFI). Manual covers specific systems.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Premium)
Lubrication
Lubrication System:
Wet sump with oil cooler
Cooling System
Cooling Method:
Liquid-cooled, dual radiators
🔧 Transmission
Standard
Gearbox:
6-speed constant mesh
Optional
Optional Transmission:
N/A (Single transmission offering)
Features
Clutch:
Hydraulic actuated, multi-plate wet clutch
Final Drive:
O-ring sealed chain, 15/48 gear ratio (typical, may vary)
📐 Dimensions
Exterior
Length:
Approx. 2210 mm (87 in) - may vary slightly by model year
Width:
Approx. 800 mm (31.5 in) - excluding mirrors
Height:
Approx. 1160 mm (45.7 in) - seat height
Wheelbase:
Approx. 1470 mm (57.9 in)
Weights
Dry Weight:
Approx. 142 kg (313 lbs) - SXV variants may be slightly lighter than RXV
Wet Weight:
Approx. 155 kg (342 lbs) - with all fluids
Max Load:
Specify in manual, typically for rider + luggage.
🛡️ Safety Features
Ratings
Safety Certification:
CE (Conformité Européenne) for road-legal variants where applicable.
Active Features
Braking System:
Dual hydraulic disc front brake, single hydraulic disc rear brake. Braking performance is a key active safety feature.
Tires:
Performance tires optimized for grip and lean angle.
Robust trellis frame provides rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning, high beam indicator. No advanced infotainment features typical of modern touring bikes.
Driver Assistance
ABS:
ABS was not a standard feature on these models during this period. Check specific market variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Check manual for exact interval.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after riding in wet conditions.
Spark Plug Service:
Inspect/replace every 6,000-10,000 km (3,700-6,200 miles).
Valve Adjustment:
Recommended every 10,000-15,000 km (6,200-9,300 miles).
Fluid Specifications
Engine Oil:
API SG/SH/SJ, SAE 10W-40 or 15W-50 (synthetic or semi-synthetic recommended). Capacity approx. 2.2-2.4 liters.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Fork Oil:
Typically SAE 5W or 7.5W (check specific manual for weight and level).
Known Issues
Potential Issues:
Some owners have reported issues related to cooling system efficiency, electrical connectors, and occasional carburation tuning (on carbureted models). Regular maintenance is key.
Vibrations:
Characteristic of large V-twins; vibration damping can be improved with aftermarket accessories.
Filter Part Numbers
Oil Filter:
e.g., HIFLOFILTRO HF153, K&N KN-153, or OEM Aprilia part number.
📚 Vehicle History
Brand Heritage
Aprilia Moto Heritage:
Aprilia boasts a rich history in motorcycle racing, particularly in Grand Prix and off-road disciplines, influencing their road-going performance models.
Model Evolution
Sxv Rxv Origins:
The SXV and RXV series represent Aprilia's foray into the supermoto and dual-sport segments, directly leveraging their off-road and track expertise to create highly potent and capable machines.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific 'awards' for these niche models are rare, they consistently received praise in motorcycling publications for their exceptional performance, handling, and unique V-twin character.
Ratings
Editorial Reviews:
Praised for their lightweight chassis, potent engines, and aggressive styling.