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Aprilia SXV RXV 550 2006-2013 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Aprilia Model: SXV 550 / RXV 550 Engine Variants: 550cc V-Twin Codes Chassis Codes: SXV/RXV 550 👋 Introduction Market Position Segment: High-performance dual-sport / supermoto motorcycle. Competitive Analysis Competitors: KTM 530 EXC-R, Husqvarna SM 510 R, GasGas SM 515. Key Features Vehicle Philosophy: Designed for extreme performance on both road and off-road surfaces, emphasizing agility and power from its V-twin engine. Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the Aprilia SXV/RXV 550, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (Assumed based on typical market availability) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, valve timing, lubrication system, cooling system, fuel injection system, ignition system, exhaust system. Transmission: Clutch system, gearbox disassembly and reassembly, shift mechanism, transmission fluid specifications and replacement. Chassis And Suspension: Frame inspection, front fork servicing (oil change, seal replacement, internal adjustments), rear shock absorber servicing and adjustment, swingarm and linkage maintenance, steering head bearing replacement. Brakes: Brake system diagnostics, front and rear brake caliper overhaul, master cylinder servicing, brake fluid replacement and bleeding procedures, brake pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrument cluster, diagnostic fault codes and troubleshooting. Fuel System: Fuel tank maintenance, fuel pump testing, fuel filter replacement, fuel line inspection and routing. Cooling System: Radiator inspection and cleaning, coolant replacement, thermostat testing, fan operation, water pump servicing. Bodywork: Fairing removal and installation, seat maintenance, fender replacement, graphic application and removal. Procedures Included Maintenance: Routine maintenance checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, tire pressure checks, coolant level checks, brake pad wear inspection. Troubleshooting: Diagnostic charts for common running issues, electrical faults, starting problems, overheating, and performance degradation. Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems. Technical Specifications: Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, component tolerances. Technical Depth Depth: Comprehensive. Covers basic user maintenance to full engine and chassis rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for digital viewing and printing of individual pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 549 cc Bore X Stroke: 83 mm x 101.6 mm (approximate, requires manual verification) Compression Ratio: 12.5:1 (approximate, requires manual verification) Performance Horsepower: Approximately 70-75 HP (stock, requires manual verification) Torque: Approximately 60-65 Nm (stock, requires manual verification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies Ignition System: Digital CDI Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Hydraulically operated, multi-plate wet clutch Features Gear Ratios: Specific ratios detailed in the manual. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1470 mm (requires manual verification) Weights Dry Weight: Approximately 140 kg (requires manual verification) 🛡️ Safety Features Ratings Safety Features Focus: Emphasis on rider control and braking performance typical for its class; no formal crash ratings for motorcycles. Active Features Braking System: High-performance hydraulic disc brakes front and rear. Passive Features Frame Design: Lightweight yet rigid frame designed for stability and maneuverability. 💡 Technology Features Infotainment Instrument Cluster: Digital or analog/digital hybrid cluster providing speed, RPM, odometer, trip meters, and warning lights. Specific features depend on exact model year and trim. Driver Assistance Rider Aids: No advanced electronic rider aids like ABS or traction control typically found on models from this era; focus is on mechanical performance and rider skill. Connectivity Diagnostic Ports: On-board diagnostics (OBD) port or similar interface for reading fault codes, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km or annually, refer to manual for precise interval. Valve Clearance Check: Recommend checking every 6,000-10,000 km, refer to manual for precise interval and procedure. Spark Plug Replacement: Refer to manual for recommended interval, typically around 10,000-15,000 km. Fluid Specifications Engine Oil: Specify appropriate viscosity grade (e.g., 10W-50) and JASO MA/MA2 standard, refer to manual for exact specification and capacity. Coolant: Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio). Refer to manual for specific type and capacity. Brake Fluid: DOT 4 recommended. Refer to manual for specific type and replacement interval. Clutch Fluid: Mineral oil (e.g., Magura Blood) for hydraulic clutch systems. Refer to manual for specific type. Known Issues Common Concerns: Vibrations at certain RPMs, occasional electrical gremlins, maintenance intensity due to performance tuning. Manual provides troubleshooting for these. Engine Maintenance...
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Aprilia SXV RXV 550 2006-2013 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 550 / RXV 550
Engine Variants:
550cc V-Twin
Codes
Chassis Codes:
SXV/RXV 550
👋 Introduction
Market Position
Segment:
High-performance dual-sport / supermoto motorcycle.
Competitive Analysis
Competitors:
KTM 530 EXC-R, Husqvarna SM 510 R, GasGas SM 515.
Key Features
Vehicle Philosophy:
Designed for extreme performance on both road and off-road surfaces, emphasizing agility and power from its V-twin engine.
Manual Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the Aprilia SXV/RXV 550, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (Assumed based on typical market availability)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild, bottom-end assembly, valve timing, lubrication system, cooling system, fuel injection system, ignition system, exhaust system.
Transmission:
Clutch system, gearbox disassembly and reassembly, shift mechanism, transmission fluid specifications and replacement.
Chassis And Suspension:
Frame inspection, front fork servicing (oil change, seal replacement, internal adjustments), rear shock absorber servicing and adjustment, swingarm and linkage maintenance, steering head bearing replacement.
Brakes:
Brake system diagnostics, front and rear brake caliper overhaul, master cylinder servicing, brake fluid replacement and bleeding procedures, brake pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrument cluster, diagnostic fault codes and troubleshooting.
Fuel System:
Fuel tank maintenance, fuel pump testing, fuel filter replacement, fuel line inspection and routing.
Cooling System:
Radiator inspection and cleaning, coolant replacement, thermostat testing, fan operation, water pump servicing.
Bodywork:
Fairing removal and installation, seat maintenance, fender replacement, graphic application and removal.
Procedures Included
Maintenance:
Routine maintenance checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, tire pressure checks, coolant level checks, brake pad wear inspection.
Troubleshooting:
Diagnostic charts for common running issues, electrical faults, starting problems, overheating, and performance degradation.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, electrical resistance values, component tolerances.
Technical Depth
Depth:
Comprehensive. Covers basic user maintenance to full engine and chassis rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for digital viewing and printing of individual pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
549 cc
Bore X Stroke:
83 mm x 101.6 mm (approximate, requires manual verification)
Compression Ratio:
12.5:1 (approximate, requires manual verification)
Performance
Horsepower:
Approximately 70-75 HP (stock, requires manual verification)
Torque:
Approximately 60-65 Nm (stock, requires manual verification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Ignition System:
Digital CDI
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Features
Gear Ratios:
Specific ratios detailed in the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470 mm (requires manual verification)
Weights
Dry Weight:
Approximately 140 kg (requires manual verification)
🛡️ Safety Features
Ratings
Safety Features Focus:
Emphasis on rider control and braking performance typical for its class; no formal crash ratings for motorcycles.
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear.
Passive Features
Frame Design:
Lightweight yet rigid frame designed for stability and maneuverability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital or analog/digital hybrid cluster providing speed, RPM, odometer, trip meters, and warning lights. Specific features depend on exact model year and trim.
Driver Assistance
Rider Aids:
No advanced electronic rider aids like ABS or traction control typically found on models from this era; focus is on mechanical performance and rider skill.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) port or similar interface for reading fault codes, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually, refer to manual for precise interval.
Valve Clearance Check:
Recommend checking every 6,000-10,000 km, refer to manual for precise interval and procedure.
Spark Plug Replacement:
Refer to manual for recommended interval, typically around 10,000-15,000 km.
Fluid Specifications
Engine Oil:
Specify appropriate viscosity grade (e.g., 10W-50) and JASO MA/MA2 standard, refer to manual for exact specification and capacity.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 recommended. Refer to manual for specific type and replacement interval.
Clutch Fluid:
Mineral oil (e.g., Magura Blood) for hydraulic clutch systems. Refer to manual for specific type.
Known Issues
Common Concerns:
Vibrations at certain RPMs, occasional electrical gremlins, maintenance intensity due to performance tuning. Manual provides troubleshooting for these.
Engine Maintenance Notes:
The V-twin engine requires diligent adherence to service intervals and proper oil changes to maintain its high-performance characteristics.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its racing pedigree and performance-oriented motorcycles.
Model Evolution
Development:
The SXV/RXV line represented Aprilia's foray into the high-performance supermoto and dual-sport market, featuring a powerful and distinctive V-twin engine in a lightweight chassis.
Production
Production Period:
Covered by this manual from 2006 to 2013.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Often praised for its power and handling in performance motorcycling media, though sometimes noted for its demanding maintenance schedule.
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