Aprilia Tuono 1000 2008 Workshop Repair Service Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Year:
2008
Product Name:
Aprilia Tuono 1000 2008 Workshop Repair Service Manual PDF Download
Codes
Engine Code:
Rotax V990 (V-twin)
👋 Introduction
Market Position
Category:
Performance Naked Sportbike
Competitive Analysis
Competitors:
Ducati Monster series, Triumph Speed Triple, KTM Super Duke
Key Features
Distinctive Features:
Aggressive styling, powerful V-twin engine, advanced chassis, track-derived performance adapted for street use.
📋 Manual Details
Coverage Areas
Covered Models:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Hundreds of pages (detailed count not specified but implied by 'hundreds of pages of diagrams and detailed information')
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Wiring Diagrams
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Diagnostics, Specific Vehicle/Equipment Repair
Technical Depth
Depth:
Professional-level, detailed, comprehensive, including critical specifications, diagrams, and step-by-step instructions; same as used in local service/repair shops.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Zoom IN/OUT
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin, DOHC, 4 valves per cylinder
Performance
Displacement:
997.6 cc
Bore X Stroke:
97 x 67.5 mm
Compression Ratio:
10.5:1
Claimed Horsepower:
Approx. 125 hp @ 9,500 rpm
Claimed Torque:
Approx. 70 lb-ft @ 7,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), potentially with throttle bodies like Dell'Orto or similar.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Lubrication System:
Wet sump, oil cooler
🔧 Transmission
Standard
Type:
6-speed sequential, constant mesh
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2085 mm (82.1 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1160 mm (45.7 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Wet Weight:
Approx. 215 kg (474 lbs)
Weight Distribution:
50/50 (typical for sportbikes, subject to rider and luggage)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety is typically assessed via independent testing and rider skill rather than standardized vehicle crash ratings).
Active Features
Braking System:
Dual 320 mm semi-floating discs with radially mounted four-piston calipers (front), Single 220 mm disc with twin-piston caliper (rear). ABS was an optional feature on some models.
Suspension Features:
Adjustable front forks (preload, rebound, compression), adjustable rear shock absorber (preload, rebound, compression).
💡 Technology Features
Infotainment
Dashboard:
Digital and analog instrumentation providing speed, RPM, fuel level, engine temperature, trip meters, clock, and warning lights.
Driver Assistance
ABS Availability:
Optional (likely on later models or specific market variants).
Connectivity
Diagnostics:
ECU diagnostics via proprietary connectors, detailed in the manual for accessing fault codes and live data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 miles (6,000-10,000 km) or annually, whichever comes first. Refer to manual for precise intervals.
Valve Clearance Check:
Typically around 6,000-12,000 miles (10,000-20,000 km). Refer to manual for precise intervals.
Fluid Specifications
Engine Oil:
Recommended: SAE 10W-40 or 15W-50 fully synthetic motorcycle oil meeting API SG/SH/SJ/SL or JASO MA/MA2 standards. Capacity: Approx. 3.5 - 4.0 liters (3.7 - 4.2 US qt) with filter change. (Consult manual for exact spec and capacity).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50% coolant / 50% distilled water. Capacity: Approx. 2.5 liters.
Brake Fluid:
DOT 4 or DOT 5.1 recommended. Check manual for specific DOT rating and manufacturer recommendations.
Clutch Fluid:
DOT 4 or DOT 5.1 recommended (if hydraulic clutch system). Check manual for specific DOT rating.
Known Issues
Common Wear Items:
Clutch plates, fork seals, fuel pump O-rings, regulator/rectifier (prone to overheating on some Aprilias of this era), exhaust valve cables (if applicable to specific engine variant).
Electrical Quirks:
Potential issues with the dashboard/ECU connections, wiring harness wear, and stator output on older models. This manual would detail troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Tuono Lineage:
The Tuono is derived from the Aprilia RSV Mille sportbike, featuring a detuned engine and upright ergonomics for street usability while retaining high performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Tuono 1000 is generally well-regarded for its exciting performance, engaging handling, and distinctive Italian character, often cited as a top-tier naked sportbike.
Professional-level, detailed, comprehensive, including critical specifications, diagrams, and step-by-step instructions; same as used in local service/repair shops.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Zoom IN/OUT
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin, DOHC, 4 valves per cylinder
Performance
Displacement:
997.6 cc
Bore X Stroke:
97 x 67.5 mm
Compression Ratio:
10.5:1
Claimed Horsepower:
Approx. 125 hp @ 9,500 rpm
Claimed Torque:
Approx. 70 lb-ft @ 7,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), potentially with throttle bodies like Dell'Orto or similar.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Lubrication System:
Wet sump, oil cooler
🔧 Transmission
Standard
Type:
6-speed sequential, constant mesh
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2085 mm (82.1 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1160 mm (45.7 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Wet Weight:
Approx. 215 kg (474 lbs)
Weight Distribution:
50/50 (typical for sportbikes, subject to rider and luggage)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety is typically assessed via independent testing and rider skill rather than standardized vehicle crash ratings).
Active Features
Braking System:
Dual 320 mm semi-floating discs with radially mounted four-piston calipers (front), Single 220 mm disc with twin-piston caliper (rear). ABS was an optional feature on some models.
Digital and analog instrumentation providing speed, RPM, fuel level, engine temperature, trip meters, clock, and warning lights.
Driver Assistance
ABS Availability:
Optional (likely on later models or specific market variants).
Connectivity
Diagnostics:
ECU diagnostics via proprietary connectors, detailed in the manual for accessing fault codes and live data.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 miles (6,000-10,000 km) or annually, whichever comes first. Refer to manual for precise intervals.
Valve Clearance Check:
Typically around 6,000-12,000 miles (10,000-20,000 km). Refer to manual for precise intervals.
Fluid Specifications
Engine Oil:
Recommended: SAE 10W-40 or 15W-50 fully synthetic motorcycle oil meeting API SG/SH/SJ/SL or JASO MA/MA2 standards. Capacity: Approx. 3.5 - 4.0 liters (3.7 - 4.2 US qt) with filter change. (Consult manual for exact spec and capacity).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50% coolant / 50% distilled water. Capacity: Approx. 2.5 liters.
Brake Fluid:
DOT 4 or DOT 5.1 recommended. Check manual for specific DOT rating and manufacturer recommendations.
Clutch Fluid:
DOT 4 or DOT 5.1 recommended (if hydraulic clutch system). Check manual for specific DOT rating.
Known Issues
Common Wear Items:
Clutch plates, fork seals, fuel pump O-rings, regulator/rectifier (prone to overheating on some Aprilias of this era), exhaust valve cables (if applicable to specific engine variant).
Electrical Quirks:
Potential issues with the dashboard/ECU connections, wiring harness wear, and stator output on older models. This manual would detail troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, founded in 1945.
Model Evolution
Tuono Lineage:
The Tuono is derived from the Aprilia RSV Mille sportbike, featuring a detuned engine and upright ergonomics for street usability while retaining high performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
The Tuono 1000 is generally well-regarded for its exciting performance, engaging handling, and distinctive Italian character, often cited as a top-tier naked sportbike.