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Arctic Cat 400 TRV ATV 2009 Workshop Service Manual

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This manual covers the 400 TRV, a mid-size All-Terrain Vehicle (ATV) produced in 2009. Known for its 2-up seating capability, this model is a versatile option for recreational riding and light-duty work, competing in a segment with established models from other manufacturers. The 400 TRV is powered by a 375cc, 4-stroke, liquid-cooled, SOHC single-cylinder engine, featuring a CVT transmission with selectable 2WD/4WD. Its engineering emphasizes reliability and practical utility, making it a popular choice for a wide range of users. This comprehensive workshop service manual provides detailed information essential for maintaining and repairing the 400 TRV. It covers all major systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, chassis, and wheels/tires. The manual includes step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. With its in-depth diagnostic guides and technical specifications, this resource is invaluable for owners, technicians, and DIY enthusiasts seeking to ensure the optimal performance and longevity of their ATV. 🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2009 Vehicle Type: ATV (All-Terrain Vehicle) Product Type: Workshop Service Manual Codes Manual Product Code: Not Specified 👋 Introduction Market Position Segment: Mid-size utility ATV, popular for recreational and light-duty work. Target Audience: ATV owners, technicians, and DIY enthusiasts seeking comprehensive repair and maintenance information. Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Suzuki KingQuad. Key Features Atv Features: TRV designation indicates a 2-up (two-passenger) seating capability, offering versatility for tandem riding. Manual Benefit: Enables owners to perform maintenance and repairs, saving costs and extending vehicle lifespan. 📋 Manual Details Coverage Areas Regions Covered: Global (based on standard Arctic Cat specifications) Page Count Total Pages: 348 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine assembly, disassembly, inspection, repair, and tuning. Fuel System: Carburetor service, fuel pump, fuel tank, fuel lines, and related components. Ignition System: Ignition timing, spark plugs, CDI unit, ignition coil, and wiring. Cooling System: Radiator, fan, coolant, thermostat, water pump, and hoses. Transmission: CVT (Continuously Variable Transmission) service, belt inspection, clutch assembly, and gearbox maintenance. Drivetrain: Drive shafts, differentials, axles, U-joints, and hub components. Suspension: Front and rear suspension components, shocks, springs, control arms, and bushings. Steering: Steering column, tie rods, steering rack, and related adjustments. Brakes: Hydraulic brake system, master cylinders, calipers, brake pads, rotors, and bleeding procedures. Electrical System: Wiring diagrams, battery, starter, alternator, lighting, switches, and fuses. Body Chassis: Frame, body panels, fenders, racks, seat, and trim. Wheels Tires: Wheel specifications, tire pressure, and replacement procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, and tune-ups. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures. Electrical Diagnostics: Testing of electrical components and circuits using multimeters and diagnostic tools. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and diagnostics. Diagnostics: In-depth diagnostic troubleshooting guides for all major systems. Rebuild Instructions: Detailed instructions for rebuilding engine, transmission, and other key components. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text (standard for professional PDFs). Print Quality Printability: Designed for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC Displacement: 375cc Bore X Stroke: Not Specified in Product Info (typically around 80mm x 74mm for similar engines) Cylinder Layout: Single Cylinder Performance Horsepower: Approx. 26-28 HP (estimated, exact figures may vary) Torque: Not Specified in Product Info Fuel System Carburetor Type: Mikuni BSR42 (common for this displacement and era) Fuel Type: Unleaded gasoline Engine Management Ignition System: Electronic Ignition (CDI) Compression Ratio: Not Specified in Product Info (typically around 9.0:1 to 10.0:1) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Drive Modes: 2WD/4WD selector Gear Selection: High, Low, Neutral, Reverse, Park Features Clutch Type: Drive and Driven Clutches (CVT) Final Drive: Shaft Drive Fluid Specifications Cvt Fluid: Specific Arctic Cat CVT fluid or equivalent (refer to manual for exact specs). 📐 Dimensions Exterior Length: Not Specified in Product Info (typically around 83-85 inches for this class) Width: Not Specified in Product Info (typically around 46-48 inches) Height: Not Specified in Product Info (typically around 49-51 inches) Weights Dry Weight: Not Specified in Product Info (typically around 600-650 lbs) Ground Clearance: Not Specified in Product Info (typically around 10-12 inches) Cargo Front Rack Capacity: Not Specified in Product Info (typically around 100 lbs) Rear Rack Capacity: Not Specified in Product Info (typically around 200 lbs) Towing Towing Capacity: Not Specified in Product Info (typically around 1050 lbs) Wheels Tires Front Tire Size: Not Specified in Product Info (commonly 25x8-12) Rear Tire Size: Not Specified in Product Info...
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Arctic Cat 400 TRV ATV 2009 Workshop Service ManualArctic Cat 400 TRV ATV 2009 Workshop Service ManualArctic Cat 400 TRV ATV 2009 Workshop Service ManualArctic Cat 400 TRV ATV 2009 Workshop Service Manual
This manual covers the 400 TRV, a mid-size All-Terrain Vehicle (ATV) produced in 2009. Known for its 2-up seating capability, this model is a versatile option for recreational riding and light-duty work, competing in a segment with established models from other manufacturers. The 400 TRV is powered by a 375cc, 4-stroke, liquid-cooled, SOHC single-cylinder engine, featuring a CVT transmission with selectable 2WD/4WD. Its engineering emphasizes reliability and practical utility, making it a popular choice for a wide range of users. This comprehensive workshop service manual provides detailed information essential for maintaining and repairing the 400 TRV. It covers all major systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, chassis, and wheels/tires. The manual includes step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. With its in-depth diagnostic guides and technical specifications, this resource is invaluable for owners, technicians, and DIY enthusiasts seeking to ensure the optimal performance and longevity of their ATV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 TRV
Year:
2009
Vehicle Type:
ATV (All-Terrain Vehicle)
Product Type:
Workshop Service Manual
Codes
Manual Product Code:
Not Specified
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, popular for recreational and light-duty work.
Target Audience:
ATV owners, technicians, and DIY enthusiasts seeking comprehensive repair and maintenance information.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Suzuki KingQuad.
Key Features
Atv Features:
TRV designation indicates a 2-up (two-passenger) seating capability, offering versatility for tandem riding.
Manual Benefit:
Enables owners to perform maintenance and repairs, saving costs and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (based on standard Arctic Cat specifications)
Page Count
Total Pages:
348
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine assembly, disassembly, inspection, repair, and tuning.
Fuel System:
Carburetor service, fuel pump, fuel tank, fuel lines, and related components.
Ignition System:
Ignition timing, spark plugs, CDI unit, ignition coil, and wiring.
Cooling System:
Radiator, fan, coolant, thermostat, water pump, and hoses.
Transmission:
CVT (Continuously Variable Transmission) service, belt inspection, clutch assembly, and gearbox maintenance.
Drivetrain:
Drive shafts, differentials, axles, U-joints, and hub components.
Suspension:
Front and rear suspension components, shocks, springs, control arms, and bushings.
Steering:
Steering column, tie rods, steering rack, and related adjustments.
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, rotors, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, switches, and fuses.
Body Chassis:
Frame, body panels, fenders, racks, seat, and trim.
Wheels Tires:
Wheel specifications, tire pressure, and replacement procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, and tune-ups.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul:
Complete engine and transmission overhaul procedures.
Electrical Diagnostics:
Testing of electrical components and circuits using multimeters and diagnostic tools.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhauls and diagnostics.
Diagnostics:
In-depth diagnostic troubleshooting guides for all major systems.
Rebuild Instructions:
Detailed instructions for rebuilding engine, transmission, and other key components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text (standard for professional PDFs).
Print Quality
Printability:
Designed for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC
Displacement:
375cc
Bore X Stroke:
Not Specified in Product Info (typically around 80mm x 74mm for similar engines)
Cylinder Layout:
Single Cylinder
Performance
Horsepower:
Approx. 26-28 HP (estimated, exact figures may vary)
Torque:
Not Specified in Product Info
Fuel System
Carburetor Type:
Mikuni BSR42 (common for this displacement and era)
Fuel Type:
Unleaded gasoline
Engine Management
Ignition System:
Electronic Ignition (CDI)
Compression Ratio:
Not Specified in Product Info (typically around 9.0:1 to 10.0:1)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission)
Drive Modes:
2WD/4WD selector
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Clutch Type:
Drive and Driven Clutches (CVT)
Final Drive:
Shaft Drive
Fluid Specifications
Cvt Fluid:
Specific Arctic Cat CVT fluid or equivalent (refer to manual for exact specs).
📐 Dimensions
Exterior
Length:
Not Specified in Product Info (typically around 83-85 inches for this class)
Width:
Not Specified in Product Info (typically around 46-48 inches)
Height:
Not Specified in Product Info (typically around 49-51 inches)
Weights
Dry Weight:
Not Specified in Product Info (typically around 600-650 lbs)
Ground Clearance:
Not Specified in Product Info (typically around 10-12 inches)
Cargo
Front Rack Capacity:
Not Specified in Product Info (typically around 100 lbs)
Rear Rack Capacity:
Not Specified in Product Info (typically around 200 lbs)
Towing
Towing Capacity:
Not Specified in Product Info (typically around 1050 lbs)
Wheels Tires
Front Tire Size:
Not Specified in Product Info (commonly 25x8-12)
Rear Tire Size:
Not Specified in Product Info (commonly 25x10-12)
Wheelbase:
Not Specified in Product Info (typically around 50-52 inches)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlights, taillight, brake light.
Seatbelt Recommendation:
Not equipped with seatbelts; helmet and protective gear are essential.
💡 Technology Features
Infotainment
Display:
Digital gauge cluster with speedometer, odometer, trip meter, fuel level, and indicator lights.
Driver Assistance
Engine Braking:
Utilizes CVT for engine braking on descents.
Connectivity
Charging Port:
12V accessory outlet for charging electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 12 months (refer to manual for precise details).
Cv Belt Inspection:
Regular inspection recommended, replace as needed based on wear.
Air Filter Cleaning:
Clean every 20 hours or as needed in dusty conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic ATV Oil (refer to manual for specific API rating).
Engine Oil Capacity:
Approximately 2.3 liters (2.4 US qt) with filter change (verify in manual).
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt, suspension bushings, tie rod ends, brake pads.
Potential Problems:
Carburetor tuning can be sensitive to altitude and conditions; occasional electrical connections may require cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc., a long-standing North American manufacturer of snowmobiles and ATVs.
Model Evolution
Lineage:
The 400 TRV is part of Arctic Cat's line of mid-size utility ATVs, evolving from earlier models with improvements in power, comfort, and features.
Production
Manufacturing Location:
Typically manufactured in North America (USA).
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specified in product information.
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