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Arctic Cat 700 TBX ATV 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: 700 TBX Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: Likely based on a shared platform, specific code may vary by sub-model or region, but typically a 695cc liquid-cooled 4-stroke SOHC V-twin Chassis Code: TBX (Touring Big Extreme) designation signifies the utility/touring variant 👋 Introduction Market Position Segment: Utility/Touring ATV segment, designed for work and extended recreational riding. Target User: Hunters, farmers, land managers, and recreational riders who prioritize cargo capacity and comfort. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Grizzly. Key Differentiator: The TBX designation highlights its prominent utility box/cargo bed, offering superior cargo hauling capabilities compared to standard ATV models. Key Features Feature 1: Large, tiltable utility box for hauling significant loads. Feature 2: Powerful 695cc V-twin engine for robust performance. Feature 3: Independent front and rear suspension for a comfortable ride over varied terrain. Feature 4: Switchable 2WD/4WD with front differential lock for optimal traction. Feature 5: Electronic Fuel Injection (EFI) for improved throttle response and fuel efficiency. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Page Count: Estimated 300-500 pages (typical for comprehensive ATV service manuals) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, troubleshooting, and repair for the 695cc V-twin engine. Fuel System: Fuel injection system (EFI) diagnosis, component testing, injector cleaning, fuel pump, fuel pressure regulation. Cooling System: Radiator, fan, thermostat, water pump, coolant leaks, flushing and refilling procedures. Transmission: CVT (Continuously Variable Transmission) system, belt inspection and replacement, clutch maintenance, gearbox operation and troubleshooting. Drivetrain: Front and rear driveshafts, differentials (front and rear), CV joints, hub assemblies, lubrication and inspection. Suspension: Front and rear independent suspension, shocks, springs, control arms, bushings, alignment, and adjustment procedures. Brakes: Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, pad replacement, bleeding procedures, rotor inspection. Steering: Steering column, tie rods, steering rack, wheel bearings, lubrication, and alignment. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting (headlights, taillights, indicators), switches, wiring diagrams. Electronics: ECU (Engine Control Unit) diagnostics, sensor troubleshooting (TPS, MAP, O2), dashboard indicators and fault codes. Body And Frame: Frame inspection, body panel removal and installation, seat, fenders, racks, skid plates. Accessories: Winches, lighting upgrades, cargo box installation (specific to TBX model features). Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements (oil, air), spark plug replacement, valve adjustments, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including torque specifications. Disassembly Assembly: Detailed instructions for disassembling and reassembling all major vehicle components. Component Testing: Procedures for testing the functionality and performance of various electrical and mechanical components. Wiring Diagrams: Comprehensive electrical wiring diagrams with component locations and wire color coding. Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to full engine and transmission rebuilds. Diagnostics: Advanced diagnostic procedures for EFI systems, including fault code interpretation. Specifications: Detailed technical specifications, tolerances, and settings for all components. 📊 Manual Specifications File Format Type: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type N/A: Digital download, no physical binding Paper Type N/A: Digital download, no physical paper ⚙️ Engine Specifications Primary Engine Manufacturer: Arctic Cat Engine Type: 4-Stroke, SOHC, V-Twin Cylinder Displacement: 695 cc Bore X Stroke: Approximately 82 mm x 64.5 mm (typical for this displacement) Cooling System: Liquid-Cooled Compression Ratio: Typically around 9.5:1 to 10.0:1 Performance Horsepower: Estimated 45-50 HP (at crankshaft, manufacturer claims may vary) Torque: Estimated 40-45 lb-ft (at crankshaft, manufacturer claims may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline, minimum 87 octane Fuel Tank Capacity: Approximately 5.5 gallons (20.8 liters) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Engine Braking Gear Selection: High, Low, Neutral, Reverse, Park Features Drive Modes: 2WD/4WD with front differential lock Cv Belt Type: Specific OEM belt number required (e.g., Dayco or Arctic Cat brand), consult manual for exact part number. 📐 Dimensions Exterior Length: Approximately 98 inches (248.9 cm) Width: Approximately 48 inches (121.9 cm) Height: Approximately 49 inches (124.5 cm) Wheelbase: Approximately 58 inches (147.3 cm) Cargo Front Rack Capacity: Typically around 100 lbs (45 kg) Rear Cargo Box Capacity: Substantial capacity, often exceeding 200 lbs (90 kg), and designed for larger items. Weights Dry Weight: Approximately 700-750 lbs (317-340 kg) Towing Capacity: Typically 1050 lbs (476 kg) Payload Capacity: Typically around 300 lbs (136 kg) plus rider(s) 🛡️ Safety Features Ratings N/A: ATVs are not typically rated by agencies like NHTSA or IIHS for crash safety in the same way as passenger vehicles. Active Features Braking System: Hydraulic disc brakes front and...
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Arctic Cat 700 TBX ATV 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
700 TBX
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Code:
Likely based on a shared platform, specific code may vary by sub-model or region, but typically a 695cc liquid-cooled 4-stroke SOHC V-twin
Chassis Code:
TBX (Touring Big Extreme) designation signifies the utility/touring variant
👋 Introduction
Market Position
Segment:
Utility/Touring ATV segment, designed for work and extended recreational riding.
Target User:
Hunters, farmers, land managers, and recreational riders who prioritize cargo capacity and comfort.
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Grizzly.
Key Differentiator:
The TBX designation highlights its prominent utility box/cargo bed, offering superior cargo hauling capabilities compared to standard ATV models.
Key Features
Feature 1:
Large, tiltable utility box for hauling significant loads.
Feature 2:
Powerful 695cc V-twin engine for robust performance.
Feature 3:
Independent front and rear suspension for a comfortable ride over varied terrain.
Feature 4:
Switchable 2WD/4WD with front differential lock for optimal traction.
Feature 5:
Electronic Fuel Injection (EFI) for improved throttle response and fuel efficiency.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
Page Count:
Estimated 300-500 pages (typical for comprehensive ATV service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, troubleshooting, and repair for the 695cc V-twin engine.
Fuel System:
Fuel injection system (EFI) diagnosis, component testing, injector cleaning, fuel pump, fuel pressure regulation.
Cooling System:
Radiator, fan, thermostat, water pump, coolant leaks, flushing and refilling procedures.
Transmission:
CVT (Continuously Variable Transmission) system, belt inspection and replacement, clutch maintenance, gearbox operation and troubleshooting.
Drivetrain:
Front and rear driveshafts, differentials (front and rear), CV joints, hub assemblies, lubrication and inspection.
Suspension:
Front and rear independent suspension, shocks, springs, control arms, bushings, alignment, and adjustment procedures.
Brakes:
Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, pad replacement, bleeding procedures, rotor inspection.
Steering:
Steering column, tie rods, steering rack, wheel bearings, lubrication, and alignment.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting (headlights, taillights, indicators), switches, wiring diagrams.
Electronics:
ECU (Engine Control Unit) diagnostics, sensor troubleshooting (TPS, MAP, O2), dashboard indicators and fault codes.
Body And Frame:
Frame inspection, body panel removal and installation, seat, fenders, racks, skid plates.
Accessories:
Winches, lighting upgrades, cargo box installation (specific to TBX model features).
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements (oil, air), spark plug replacement, valve adjustments, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems, including torque specifications.
Disassembly Assembly:
Detailed instructions for disassembling and reassembling all major vehicle components.
Component Testing:
Procedures for testing the functionality and performance of various electrical and mechanical components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams with component locations and wire color coding.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to full engine and transmission rebuilds.
Diagnostics:
Advanced diagnostic procedures for EFI systems, including fault code interpretation.
Specifications:
Detailed technical specifications, tolerances, and settings for all components.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Typically searchable text within the PDF for quick information retrieval.
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
N/A:
Digital download, no physical binding
Paper Type
N/A:
Digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Arctic Cat
Engine Type:
4-Stroke, SOHC, V-Twin Cylinder
Displacement:
695 cc
Bore X Stroke:
Approximately 82 mm x 64.5 mm (typical for this displacement)
Cooling System:
Liquid-Cooled
Compression Ratio:
Typically around 9.5:1 to 10.0:1
Performance
Horsepower:
Estimated 45-50 HP (at crankshaft, manufacturer claims may vary)
Torque:
Estimated 40-45 lb-ft (at crankshaft, manufacturer claims may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline, minimum 87 octane
Fuel Tank Capacity:
Approximately 5.5 gallons (20.8 liters)
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Engine Braking
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Drive Modes:
2WD/4WD with front differential lock
Cv Belt Type:
Specific OEM belt number required (e.g., Dayco or Arctic Cat brand), consult manual for exact part number.
📐 Dimensions
Exterior
Length:
Approximately 98 inches (248.9 cm)
Width:
Approximately 48 inches (121.9 cm)
Height:
Approximately 49 inches (124.5 cm)
Wheelbase:
Approximately 58 inches (147.3 cm)
Cargo
Front Rack Capacity:
Typically around 100 lbs (45 kg)
Rear Cargo Box Capacity:
Substantial capacity, often exceeding 200 lbs (90 kg), and designed for larger items.
Weights
Dry Weight:
Approximately 700-750 lbs (317-340 kg)
Towing Capacity:
Typically 1050 lbs (476 kg)
Payload Capacity:
Typically around 300 lbs (136 kg) plus rider(s)
🛡️ Safety Features
Ratings
N/A:
ATVs are not typically rated by agencies like NHTSA or IIHS for crash safety in the same way as passenger vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Traction Control:
Switchable 2WD/4WD with front differential lock.
Passive Features
Lighting:
Dual Halogen headlights, taillight/brake light.
Seatbelts:
Not standard; operator must wear a helmet.
Warnings
Operation:
Manual will contain critical safety warnings regarding proper ATV operation, protective gear, and environmental considerations.
💡 Technology Features
Infotainment
Dashboard:
Digital/analog instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, 4WD indicator, and various warning lights.
Driver Assistance
Engine Management:
Electronic Fuel Injection (EFI) with basic engine control for optimal performance and emissions.
Connectivity
N/A:
No advanced digital connectivity features like Bluetooth or smartphone integration on this model.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 100 hours or annually, whichever comes first. Consult manual for specific viscosity and capacity.
Air Filter Cleaning:
Inspect every 25 hours, clean/replace as needed. Critical for engine longevity.
Cv Belt Inspection:
Inspect every 50 hours for wear and damage. Replace if more than 1/8 inch missing or if damaged.
Spark Plug Replacement:
Recommend replacing every 100-200 hours or annually. Consult manual for correct spark plug type and gap.
Fluid Specifications
Engine Oil:
Arctic Cat recommends their proprietary synthetic oil, or a high-quality SAE 5W-50 synthetic motorcycle oil meeting API SG or higher specifications.
Engine Oil Capacity:
Approximately 2.8 US quarts (2.65 liters) with filter change.
Gearcase Oil:
Arctic Cat recommends their 75W-90 synthetic gear oil, or equivalent. Consult manual for exact specifications and capacity.
Coolant:
A 50/50 mixture of permanent antifreeze and distilled water. Use a quality ethylene glycol-based coolant. Avoid methanol-based antifreeze.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Potential for CVT belt wear, occasional starter solenoid issues, and common EFI system sensor checks. Suspension bushings and wheel bearings can require periodic inspection and lubrication.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat Inc. is an American manufacturer of snowmobiles, ATVs, UTVs, and personal watercraft, originally founded in 1960.
Model Evolution
Tbx Lineage:
The TBX (Touring Big Extreme) line represents Arctic Cat's focus on utility and touring-oriented ATVs, often featuring enhanced cargo capacity and comfort features.
Production
Manufacturing Location:
Typically manufactured by Arctic Cat at their facilities, often in the United States.
🏆 Awards & Recognition
Recognitions
N/A:
Specific awards for the 2010 Arctic Cat 700 TBX are not widely documented. Arctic Cat ATVs generally receive positive reviews for their power and utility features within the powersports community.
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