Audi A4 RS4 2005 S4 Avant (8E 8E2 8E5 8EC 8ED) Repair Manual
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🏷️ Basic Information Identification Make: Audi Model: A4 RS4 / S4 Avant Year: 2005 Chassis Codes: 8E, 8E2, 8E5, 8EC, 8ED 👋 Introduction Market Position Segment: Premium Compact Executive / Sport Sedan/Wagon Target Audience: Audi enthusiasts, performance-oriented drivers, DIY mechanics, professional workshops. Competitive Analysis Key Competitors 2005: BMW 3 Series (E46 M3), Mercedes-Benz C-Class (W203 AMG C55), Cadillac CTS-V, Lexus IS350. Key Features Performance Focus: RS4 designation signifies Audi's top-tier performance variant. Practicality: Avant body style offers excellent practicality and cargo space. Drivetrain: Standard Quattro all-wheel-drive system for superior traction and handling. 📋 Manual Details Coverage Areas Primary Coverage: Audi A4 RS4 & S4 Avant Model Years Covered: 2005 Body Styles Covered: Avant (Wagon) Page Count Total Pages: 14329 Manual Type Type: Factory Service & Repair Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download Printability Print Capability: Printable (Entire Manual or Selected Pages) Searchability Search Functionality: Fully Searchable Compatibility Operating Systems: Windows and Mac Requirements Software Requirements: Adobe PDF Reader, WinRar 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive coverage of engine components, diagnosis, and repair. Engine Management: ECU, sensors, actuators, emissions control systems. Transmission: Manual and automatic transmission repair, diagnosis, and fluid specifications. Driveline Axle: Front and rear axle, differential, CV joints, prop shafts. Brakes: Disc brake systems, ABS, ESP, brake fluid specifications and bleeding procedures. Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs. Steering: Power steering system, steering column, steering gear/rack, alignment. Electrical System: 12V system, battery, alternator, starter, fuses, relays. Lighting System: Headlights, taillights, interior lighting, bulb specifications. Restraints System: Airbag system, seat belts, SRS components and diagnosis. Body Frame Interior: Body panel removal/installation, interior trim, seating, carpeting. Body Frame Exterior: Bumpers, fenders, doors, hood, trunk, glass, seals. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service and recharge. Audio Visual Telematics: Infotainment systems, navigation, audio components, telematics. Accessories Equipment: Various factory-installed accessories and optional equipment. Wheels Tires: Wheel specifications, tire pressure monitoring systems, tire replacement. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Component Repair: Step-by-step instructions for disassembling, repairing, and reassembling components. Installation Replacement: Guidance on replacing major and minor parts, including calibration where applicable. Diagnostic Testing: Procedures for using diagnostic tools and interpreting fault codes. Calibration: Procedures for recalibrating sensors and modules after replacement or repair. Technical Depth Depth: Comprehensive factory-level technical detail. Diagnostic Level: Advanced diagnostics including on-board diagnostics (OBD-II) interpretation and system-specific tests. Repair Scope: From basic maintenance to complete engine and transmission overhauls. Electrical Diagrams Detail: Pin-out data for connectors, wire colors, and circuit routing. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Quality: High-resolution, suitable for professional printing. Binding Type Binding Recommendation: Likely spiral-bound or three-hole punched for binder use if printed. Paper Type Paper Recommendation: Durable paper stock recommended for workshop use. ⚙️ Engine Specifications Primary Engine Rs4 Engine Code: B5244S4 (common reference, though factory might use internal codes) Engine Type: 4.2L V8 FSI (Fuel Stratified Injection) Aspiration: Naturally Aspirated Horsepower: 420 PS (414 hp / 309 kW) @ 7800 rpm Torque: 430 Nm (317 lb-ft) @ 5500 rpm Fuel System: Direct Injection (FSI) Bore X Stroke: 82.5 mm x 79.2 mm Compression Ratio: 12.5:1 Valve Train: DOHC, 5 valves per cylinder Engine Oil Capacity: 8.0 Liters (8.5 US Quarts) with filter Engine Oil Specification: SAE 5W-40, API SN, ACEA C3 or VW 504 00 / 507 00 (Check manual for exact OEM spec) Primary Engine S4 Engine Type S4: 4.2L V8 Aspiration S4: Naturally Aspirated Horsepower S4: 340 PS (335 hp / 250 kW) @ 7000 rpm Torque S4: 430 Nm (317 lb-ft) @ 3500 rpm Fuel System S4: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Rs4 Type Rs4: 6-speed Manual Transmission Standard S4 Type S4: 6-speed Manual Transmission (standard) or 6-speed Tiptronic Automatic (optional) Features Drivetrain Type: Quattro permanent all-wheel drive Clutch Type: Hydraulically operated, single dry plate (for manual) Transmission Fluid Type Manual: API GL-4 or GL-5 Synthetic Gear Oil (Check manual for specific OEM or equivalent) Transmission Fluid Type Automatic: G 052 162 A1/A2 or equivalent ATF (Check manual) 📐 Dimensions Exterior Rs4 Avant Length: 4715 mm (185.6 in) Width: 1814 mm (71.4 in) (excluding mirrors) Height: 1409 mm (55.5 in) Wheelbase: 2762 mm (108.7 in) Front Track: 1554 mm (61.2 in) Rear Track: 1528 mm (60.2 in) Weights Rs4 Avant Curb Weight: Approx. 1725 kg (3795 lbs) Cargo Rs4 Avant Cargo Volume: Approx. 460 liters (16.2 cu ft) (with rear seats up) Wheels Tires Rs4 Wheel Size Standard: 19-inch Alloy Tire Size Standard: 255/35 R19 Bolt Pattern: 5x112 Center Bore: 66.6 mm 🛡️ Safety Features Ratings NHTSA Rating: Refer to specific model year NHTSA filings; generally good for the...
Diagnostic procedures for common and uncommon faults across all systems.
Component Repair:
Step-by-step instructions for disassembling, repairing, and reassembling components.
Installation Replacement:
Guidance on replacing major and minor parts, including calibration where applicable.
Diagnostic Testing:
Procedures for using diagnostic tools and interpreting fault codes.
Calibration:
Procedures for recalibrating sensors and modules after replacement or repair.
Technical Depth
Depth:
Comprehensive factory-level technical detail.
Diagnostic Level:
Advanced diagnostics including on-board diagnostics (OBD-II) interpretation and system-specific tests.
Repair Scope:
From basic maintenance to complete engine and transmission overhauls.
Electrical Diagrams Detail:
Pin-out data for connectors, wire colors, and circuit routing.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Quality:
High-resolution, suitable for professional printing.
Binding Type
Binding Recommendation:
Likely spiral-bound or three-hole punched for binder use if printed.
Paper Type
Paper Recommendation:
Durable paper stock recommended for workshop use.
⚙️ Engine Specifications
Primary Engine Rs4
Engine Code:
B5244S4 (common reference, though factory might use internal codes)
Engine Type:
4.2L V8 FSI (Fuel Stratified Injection)
Aspiration:
Naturally Aspirated
Horsepower:
420 PS (414 hp / 309 kW) @ 7800 rpm
Torque:
430 Nm (317 lb-ft) @ 5500 rpm
Fuel System:
Direct Injection (FSI)
Bore X Stroke:
82.5 mm x 79.2 mm
Compression Ratio:
12.5:1
Valve Train:
DOHC, 5 valves per cylinder
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter
Engine Oil Specification:
SAE 5W-40, API SN, ACEA C3 or VW 504 00 / 507 00 (Check manual for exact OEM spec)
Primary Engine S4
Engine Type S4:
4.2L V8
Aspiration S4:
Naturally Aspirated
Horsepower S4:
340 PS (335 hp / 250 kW) @ 7000 rpm
Torque S4:
430 Nm (317 lb-ft) @ 3500 rpm
Fuel System S4:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard Rs4
Type Rs4:
6-speed Manual Transmission
Standard S4
Type S4:
6-speed Manual Transmission (standard) or 6-speed Tiptronic Automatic (optional)
Features
Drivetrain Type:
Quattro permanent all-wheel drive
Clutch Type:
Hydraulically operated, single dry plate (for manual)
Transmission Fluid Type Manual:
API GL-4 or GL-5 Synthetic Gear Oil (Check manual for specific OEM or equivalent)
Transmission Fluid Type Automatic:
G 052 162 A1/A2 or equivalent ATF (Check manual)
📐 Dimensions
Exterior Rs4 Avant
Length:
4715 mm (185.6 in)
Width:
1814 mm (71.4 in) (excluding mirrors)
Height:
1409 mm (55.5 in)
Wheelbase:
2762 mm (108.7 in)
Front Track:
1554 mm (61.2 in)
Rear Track:
1528 mm (60.2 in)
Weights Rs4 Avant
Curb Weight:
Approx. 1725 kg (3795 lbs)
Cargo Rs4 Avant
Cargo Volume:
Approx. 460 liters (16.2 cu ft) (with rear seats up)
Wheels Tires Rs4
Wheel Size Standard:
19-inch Alloy
Tire Size Standard:
255/35 R19
Bolt Pattern:
5x112
Center Bore:
66.6 mm
🛡️ Safety Features
Ratings
NHTSA Rating:
Refer to specific model year NHTSA filings; generally good for the era.
IIHS Rating:
Refer to specific model year IIHS filings.
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (Audi's ESP)
Traction Control:
Traction Control System (ASR)
Quattro:
Quattro All-Wheel Drive system (enhances stability and control)
Passive Features
Airbags:
Front, side, and curtain airbags (standard/optional based on spec)
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and load limiters.
Body Structure:
Advanced safety cage construction with crumple zones.
💡 Technology Features
Infotainment
Mmi System:
Multi Media Interface (MMI) system available on higher trims, offering integrated control of audio, navigation, and climate.
Audio Options:
Bose premium sound system often available as an option.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors (Parktronic).
Adaptive Headlights:
Optional Xenon Plus headlights with adaptive light function.
Connectivity
Bluetooth Preparation:
Available for hands-free calling, depending on factory options.
Navigation:
Optional factory navigation system integrated into the MMI.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
10,000 miles or 1 year, whichever comes first (Synthetic oil recommended).
Air Filter Replacement:
Every 30,000-50,000 miles or as needed.
Cabin Filter Replacement:
Every 15,000-20,000 miles or 1 year.
Spark Plug Replacement Rs4:
Approx. 60,000 miles (check manual for specific type: e.g., Iridium)
Brake Fluid Flush:
Every 2 years.
Timing Belt Or Chain:
This V8 engine utilizes a timing chain system, which is designed to last the life of the engine. However, periodic inspection and tensioner checks are crucial and detailed in the manual.
Fluid Specifications
Coolant Type:
G12 Plus Plus (G30) or equivalent silicate-free antifreeze/coolant concentrate.
Coolant Capacity:
Approx. 9.5 Liters (Check manual)
Known Issues
Common Wear Items:
Suspension components (control arms, bushings), PCV system (especially on older V8s), ignition coils, and oil leaks (e.g., valve cover gaskets).
Rs4 Specific:
Carbon build-up in direct injection engines can require intake manifold cleaning; potential for oil consumption with high mileage.
B7 Platform General:
Leaky sunroof drains leading to water ingress in the cabin, and potential electrical gremlins if not properly maintained.
📚 Vehicle History
Brand Heritage
Audi Legacy:
Audi has a long history of engineering excellence, particularly in Quattro all-wheel-drive technology and sporty performance vehicles.
Model Evolution B6 B7
Generation Platform:
This model falls within the B6/B7 generation of the Audi A4, specifically the facelifted B7 version where the RS4 debuted.
Model Evolution Rs4
Rs4 Introduction:
The B7 RS4 was introduced as a halo performance model, building on the legacy of previous RS models.
Rs4 Engine Significance:
The 4.2L V8 FSI engine was a significant departure for the RS4, offering exceptional power and a distinctive sound.
Production
Production Period B7:
2004-2008
Rs4 Production Years:
2005-2008
Manufacturing Locations:
Ingolstadt, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
The Audi A4 and S4 models have frequently been recognized on Car and Driver's '10Best' lists in various years prior to and during this generation.
Motor Trend Car Of Year:
While not a winner for these specific models, Audi has won MotorTrend Car of the Year with other models, indicating brand pedigree.
Ratings
Performance Reviews:
The RS4 variant, in particular, was lauded for its V8 engine and all-wheel-drive dynamics, often receiving high praise from automotive publications.