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Audi S6 C5 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Audi Model: S6 Generation: C5 Year: 1999 Model Code: C5 Production Years C5 S6: 1999-2001 👋 Introduction Market Position Target Audience: Audi S6 C5 owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership services, empowering owners with knowledge and capability. Key Features Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications. Accuracy: Vehicle-specific information, not generic, mirroring dealership technician resources. Accessibility: Digital format for easy viewing and printing on multiple devices. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Procedures Secondary Coverage: Troubleshooting, Diagnostics, Maintenance, Specifications Page Count Estimated Page Count: Varies by specific edition, but typically comprehensive for workshop manuals (often 1000+ pages for complete sets) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain, cylinder head, block, pistons, crankshaft, lubrication system, cooling system Engine Electrical: Ignition system, starting and charging system, ECU, sensors, wiring diagrams Emission Control: Catalytic converter, EGR system, evaporative emission control (EVAP) Fuel System: Fuel injection, fuel pump, injectors, fuel filter, fuel pressure regulator Clutch: Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing Manual Transaxle: Gearbox removal and installation, internal components, lubrication Automatic Transaxle: Transmission identification, removal and installation, internal components, torque converter, electronic control unit (TCU), fluid service Driveshaft And Axles: CV joints, drive shafts, differential service Suspension System: Front and rear suspension components, springs, shock absorbers, control arms, alignment specifications Steering System: Power steering system, steering rack, tie rods, steering column Restraint System: Airbag system, seat belts, SRS module Brake System: Brake hydraulics, ABS system, brake pads, rotors, calipers, bleeding procedures Body Interior Exterior: Body panel removal and installation, doors, windows, trim, seats, interior components Body Electrical System: Lighting, power windows, central locking, alarm system, dashboard instruments, audio system, wiring diagrams HVAC System: Air conditioning, heating, ventilation, climate control unit, blower motor, refrigerant service Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation Repair: Step-by-step repair procedures for all major systems, component replacement, rebuilds Diagnostics: Detailed diagnostic procedures for electronic control units (ECUs), sensors, and actuators Installation: Procedures for installing new or replacement parts Technical Depth Depth: Comprehensive: Covers everything from basic preventative maintenance to complex engine and transmission rebuilds, including detailed electrical diagnostics. User Level: Suitable for professional mechanics and technically inclined DIY owners. 📊 Manual Specifications File Format Compatibility: All versions of Windows and macOS Print Quality Printability: Yes, all pages are printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: AGN (most common for 1999 S6) Engine Type: Naturally Aspirated V8 Displacement: 4.2 Liters (4172 cc) Bore X Stroke: 84.5 mm x 93.0 mm Compression Ratio: 10.1:1 Performance Horsepower: 340 PS (335 bhp / 250 kW) @ 6600 rpm Torque: 420 Nm (310 lb-ft) @ 3200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher) Engine Mechanical Valvetrain: DOHC (Dual Overhead Camshafts), 5 Valves per Cylinder Engine Management: Bosch Motronic ME 7.1 or similar 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 5-speed Tiptronic Automatic Transaxle (with Steptronic manual shifting mode) Features Drivetrain: Quattro All-Wheel Drive (Permanent) 📐 Dimensions Exterior Length: 4877 mm (192.0 in) Width: 1810 mm (71.3 in) Height: 1428 mm (56.2 in) Wheelbase: 2760 mm (108.7 in) Weights Curb Weight: Approx. 1750 kg (3858 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Not specifically rated by NHTSA for this model year in all categories, but generally reflects contemporary Audi safety standards. Active Features ABS: Yes, Anti-lock Braking System Esp: Yes, Electronic Stability Program (later models may refer to ESP, earlier may be called ABS Plus or similar) Passive Features Airbags: Front airbags for driver and passenger, side airbags (optional/standard depending on trim) Seatbelts: Three-point seatbelts with pretensioners, rear center seatbelt 💡 Technology Features Infotainment Audio System: Factory Audi Symphony or Concert audio systems, often with CD player and premium speaker options. Navigation: Optional Audi Navigation System (often RNS-D or similar). Driver Assistance Cruise Control: Standard cruise control system. Parking Sensors: Optional rear parking sensors may be fitted. Connectivity Phone Integration: Optional hands-free phone preparation, often with a cradle. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact specifications based on oil type). Timing Belt Replacement: Around 90,000 - 120,000 km (56,000 - 75,000 miles). This is a critical maintenance item for the V8 engine and should be performed strictly according...
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Audi S6 C5 1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
S6
Generation:
C5
Year:
1999
Model Code:
C5
Production Years C5 S6:
1999-2001
👋 Introduction
Market Position
Target Audience:
Audi S6 C5 owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians.
Competitive Analysis
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership services, empowering owners with knowledge and capability.
Key Features
Content Format:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications.
Accuracy:
Vehicle-specific information, not generic, mirroring dealership technician resources.
Accessibility:
Digital format for easy viewing and printing on multiple devices.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Workshop Procedures
Secondary Coverage:
Troubleshooting, Diagnostics, Maintenance, Specifications
Page Count
Estimated Page Count:
Varies by specific edition, but typically comprehensive for workshop manuals (often 1000+ pages for complete sets)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt/chain, cylinder head, block, pistons, crankshaft, lubrication system, cooling system
Engine Electrical:
Ignition system, starting and charging system, ECU, sensors, wiring diagrams
Emission Control:
Catalytic converter, EGR system, evaporative emission control (EVAP)
Fuel System:
Fuel injection, fuel pump, injectors, fuel filter, fuel pressure regulator
Clutch:
Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing
Manual Transaxle:
Gearbox removal and installation, internal components, lubrication
Automatic Transaxle:
Transmission identification, removal and installation, internal components, torque converter, electronic control unit (TCU), fluid service
Driveshaft And Axles:
CV joints, drive shafts, differential service
Suspension System:
Front and rear suspension components, springs, shock absorbers, control arms, alignment specifications
Steering System:
Power steering system, steering rack, tie rods, steering column
Restraint System:
Airbag system, seat belts, SRS module
Brake System:
Brake hydraulics, ABS system, brake pads, rotors, calipers, bleeding procedures
Body Interior Exterior:
Body panel removal and installation, doors, windows, trim, seats, interior components
Body Electrical System:
Lighting, power windows, central locking, alarm system, dashboard instruments, audio system, wiring diagrams
HVAC System:
Air conditioning, heating, ventilation, climate control unit, blower motor, refrigerant service
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation
Repair:
Step-by-step repair procedures for all major systems, component replacement, rebuilds
Diagnostics:
Detailed diagnostic procedures for electronic control units (ECUs), sensors, and actuators
Installation:
Procedures for installing new or replacement parts
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventative maintenance to complex engine and transmission rebuilds, including detailed electrical diagnostics.
User Level:
Suitable for professional mechanics and technically inclined DIY owners.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and macOS
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
AGN (most common for 1999 S6)
Engine Type:
Naturally Aspirated V8
Displacement:
4.2 Liters (4172 cc)
Bore X Stroke:
84.5 mm x 93.0 mm
Compression Ratio:
10.1:1
Performance
Horsepower:
340 PS (335 bhp / 250 kW) @ 6600 rpm
Torque:
420 Nm (310 lb-ft) @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher)
Engine Mechanical
Valvetrain:
DOHC (Dual Overhead Camshafts), 5 Valves per Cylinder
Engine Management:
Bosch Motronic ME 7.1 or similar
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
5-speed Tiptronic Automatic Transaxle (with Steptronic manual shifting mode)
Features
Drivetrain:
Quattro All-Wheel Drive (Permanent)
📐 Dimensions
Exterior
Length:
4877 mm (192.0 in)
Width:
1810 mm (71.3 in)
Height:
1428 mm (56.2 in)
Wheelbase:
2760 mm (108.7 in)
Weights
Curb Weight:
Approx. 1750 kg (3858 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not specifically rated by NHTSA for this model year in all categories, but generally reflects contemporary Audi safety standards.
Active Features
ABS:
Yes, Anti-lock Braking System
Esp:
Yes, Electronic Stability Program (later models may refer to ESP, earlier may be called ABS Plus or similar)
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags (optional/standard depending on trim)
Seatbelts:
Three-point seatbelts with pretensioners, rear center seatbelt
💡 Technology Features
Infotainment
Audio System:
Factory Audi Symphony or Concert audio systems, often with CD player and premium speaker options.
Navigation:
Optional Audi Navigation System (often RNS-D or similar).
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Optional rear parking sensors may be fitted.
Connectivity
Phone Integration:
Optional hands-free phone preparation, often with a cradle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact specifications based on oil type).
Timing Belt Replacement:
Around 90,000 - 120,000 km (56,000 - 75,000 miles). This is a critical maintenance item for the V8 engine and should be performed strictly according to schedule.
Fluid Specifications
Engine Oil:
SAE 5W-40 or 0W-40 Synthetic, API SJ/SL, ACEA A3/B4 (Consult manual for specific VW/Audi approvals like VW 502.00/505.00).
Coolant:
G12 (Purple) or G12+ (Pink) ethylene glycol-based coolant, mixed 50/50 with distilled water.
Automatic Transmission Fluid:
G 052 162 A1 or equivalent ATF specification for the ZF 5HP24 transmission (check manual for exact spec).
Manual Transmission Fluid:
GL-4 or GL-5 gear oil with specified viscosity (e.g., SAE 75W-90). Consult manual for precise specification and capacity.
Power Steering Fluid:
G 004 000 M2 or Pentosin CHF 11S (Green) hydraulic fluid.
Known Issues
Coil Packs:
Ignition coil pack failure can lead to misfires and rough running.
Mass Air Flow Sensor:
MAFS can become dirty or fail, affecting air-fuel mixture and performance.
ABS Speed Sensors:
ABS warning lights can indicate faulty wheel speed sensors.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals are common sources of oil leaks on the V8 engine.
Suspension Components:
Wear on control arm bushings, ball joints, and tie rod ends due to age and mileage.
📚 Vehicle History
Brand Heritage
Brand Origin:
Germany
Model Evolution
S6 Positioning:
The S6 represents the high-performance variant of the Audi A6 executive sedan, offering enhanced power and sportier aesthetics.
C5 Platform:
The C5 platform also underpinned the Audi A6 and A8 of this era, featuring a galvanized steel unibody construction and front-wheel drive or Quattro AWD.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Reviews:
While not a specific award for 1999, the C5 A6/S6 platform was generally praised for its refined ride, Quattro system, and build quality in contemporary reviews.
Ratings
IIHS Ratings:
Not specifically rated by IIHS for this model year in all categories, but it reflects the safety standards of its time.
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