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AUDI TT 1999 2000 2001 2002 2003 2004 2005 2006 Service Repair Manual

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Basic Information Identification Make: Audi Model: TT Generation: First Generation (Typ 8N) Codes Chassis Code: Typ 8N Introduction Market Position Segment: Compact Sports Car / Premium Compact Coupe/Roadster Competitive Analysis...
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AUDI TT 1999 2000 2001 2002 2003 2004 2005 2006 Service Repair Manual
Basic Information
Identification
Make: Audi
Model: TT
Generation: First Generation (Typ 8N)
Codes
Chassis Code: Typ 8N
Introduction
Market Position
Segment: Compact Sports Car / Premium Compact Coupe/Roadster
Competitive Analysis
Competitors: Porsche Boxster, BMW Z3/Z4, Mercedes-Benz SLK, Toyota MR2, Nissan 300ZX.
Key Features
Design Philosophy: Distinctive Bauhaus-inspired design, aerodynamic shape, driver-focused cockpit, available in coupe and roadster variants, quattro all-wheel-drive option for enhanced performance.
Target Audience: Enthusiasts seeking a stylish, performance-oriented, and well-engineered compact sports car.
Manual Details
Coverage Areas
Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count: Extensive (typically 1000+ pages for comprehensive service manuals)
Manual Type
Type: Service and Repair Manual
Language
Language: English (implied by product description for broad market appeal)
Format
Format: Digital Download (PDF)
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU diagnostics), turbocharging system.
Drivetrain: Manual transmission (5-speed and 6-speed), Automatic transmission (Tiptronic), quattro all-wheel-drive system (halex driveline, differentials, driveshafts).
Chassis: Suspension (front MacPherson strut, rear multi-link), steering system (power-assisted rack and pinion), braking system (ABS, EBD, front ventilated discs, rear solid discs), wheel and tire specifications.
Electrical: Battery, charging system, starting system, lighting systems (headlights, taillights, interior), instrument cluster, power windows, central locking, alarm system, SRS airbag system, ECU and sensor diagnostics.
Bodywork: Body panel removal/installation, door mechanisms, hood, trunk, bumpers, exterior trim, interior trim, seats, climate control system (HVAC), audio systems.
Procedures Included
Maintenance: Scheduled maintenance intervals (oil changes, filter replacements, spark plugs, timing belt/chain), fluid level checks and top-offs, brake pad inspection, tire rotation.
Diagnostics: Troubleshooting common problems, fault code retrieval and interpretation (OBD-II), diagnostic procedures for all major systems, wiring diagrams for electrical troubleshooting.
Repair: Step-by-step instructions for component replacement and repair, engine overhaul procedures, transmission rebuild, suspension and brake component replacement, electrical component repair.
Special Procedures: Turbocharger servicing, quattro system maintenance, Tiptronic transmission operation and diagnostics, airbag system safety precautions.
Technical Depth
Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and full component rebuilds. Includes detailed diagrams, torque specifications, and special tool requirements.
Manual Specifications
File Format
Digital Format: PDF (Portable Document Format), allowing for searching and selective printing of sections.
Print Quality
Printability: Printable sections, allowing users to create physical copies of specific procedures or maintenance tasks. High-resolution images and diagrams.
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper Quality: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Code Family: VW Group EA825/3.2 VR6 and EA111/1.8T
1.8T (Apx/Aum/Auq/Bex): 1.8 Liter (1781 cc) Inline-4, Turbocharged, 20 Valves (5 per cylinder). Power output typically 150 hp (AUM/AUQ) and 180 hp (APX/BEX). Torque figures range from 210 Nm to 235 Nm. Fuel injection: Multi-point.
3.2 Vr6 (Aza/Bmj/Bnf): 3.2 Liter (3189 cc) VR6, Naturally Aspirated, 24 Valves (4 per cylinder). Power output typically 225 hp. Torque figures around 320 Nm. Fuel injection: Multi-point.
Performance
0-60 Mph 1.8T: Approx. 6.7 - 7.4 seconds (depending on FWD/quattro, manual/auto)
0-60 Mph 3.2 Vr6: Approx. 5.5 - 5.9 seconds (depending on quattro, manual/auto)
Fuel System
Fuel Type: Unleaded gasoline (premium unleaded recommended, typically 91 AKI or higher)
Fuel Delivery: Electronic Fuel Injection (EFI) with Bosch Motronic or similar engine management systems.
Transmission
Standard
Transmission Type 1.8T: 5-Speed Manual Transmission (FWD or quattro)
Transmission Type 3.2 Vr6: 6-Speed Manual Transmission (quattro only)
Optional
Transmission Type Optional: 6-Speed Tiptronic Automatic Transmission (available on both 1.8T and 3.2 VR6, with quattro)
Features
Drivetrain Configurations: Front-Wheel Drive (FWD) and quattro all-wheel-drive.
Clutch Type: Hydraulically actuated single dry plate clutch.
Dimensions
Exterior
Coupe Length: Approx. 4040 mm (159.1 inches)
Roadster Length: Approx. 4040 mm (159.1 inches)
Width: Approx. 1774 mm (69.8 inches)
Height: Approx. 1340 mm (52.8 inches) (Coupe), 1355 mm (53.3 inches) (Roadster)
Wheelbase: Approx. 2427 mm (95.6 inches)
Cargo
Coupe Cargo Volume: Approx. 270 liters (9.5 cubic feet)
Weights
Curb Weight 1.8T FWD: Approx. 1250 kg (2756 lbs)
Curb Weight 1.8T Quattro: Approx. 1340 kg (2954 lbs)
Curb Weight 3.2 Vr6 Quattro: Approx. 1470 kg (3241 lbs)
Safety Features
Ratings
NHTSA Front Impact: 4-Star (Driver and Passenger) - For earlier models, later models may have updated ratings.
IIHS Side Impact: Good (for models equipped with side airbags)
Active Features
ABS: Anti-lock Braking System (ABS) standard on all models.
Ebd: Electronic Brake-force Distribution (EBD) standard.
Esp: Electronic Stability Program (ESP) often optional or standard on higher trims/later years.
Passive Features
Airbags: Driver and front passenger airbags standard. Optional side airbags available.
Rollover Protection: Pop-up rollover protection bars for Roadster models.
Technology Features
Infotainment
Audio System: Audi Chorus/Concert/Symphony CD radios, optional Bose premium sound system.
Navigation: Optional Audi Navigation Plus system with CD-ROM based maps.
Driver Assistance
Cruise Control: Standard on most models.
Parking Sensors: Optional rear parking sensors on later models.
Connectivity
Hands Free: Optional Bluetooth hands-free system on later models.
Auxiliary Input: Typically not standard; aftermarket solutions may be available.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine).
Timing Belt Interval: For 1.8T engines with a timing belt (e.g., AUM, AUQ), replacement is generally recommended every 60,000-80,000 miles or 5 years. Engines with timing chains (e.g., BEX, VR6) do not have a scheduled belt replacement, but chain guides/tensioners may require attention over time.
Fluid Specifications
Engine Oil 1.8T: SAE 5W-40 or 5W-30 synthetic oil meeting VW 502 00 specification.
Engine Oil 3.2 Vr6: SAE 0W-30 synthetic oil meeting VW 503 00 or VW 504 00 specification.
Coolant: G12 or G12+ ethylene glycol-based coolant (pink color), typically a 50/50 mix with distilled water.
Brake Fluid: DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid Manual: API GL-4 or GL-5 gear oil, typically SAE 75W-90.
Transmission Fluid Automatic Tiptronic: G 052 162 A1 or equivalent ATF fluid (check manual for exact specification).
Power Steering Fluid: Pentosin CHF 11S or equivalent hydraulic fluid.
Known Issues
Common Issues: Coil pack failures (1.8T), ABS sensor failures, window regulator issues, camshaft follower wear (older 1.8T), oil leaks (valve cover gasket, oil pan gasket), Quattro system maintenance (halex driveline fluid changes), dashboard pixelation on instrument clusters, catalytic converter issues.
Vehicle History
Brand Heritage
Audi History: Audi AG, a German manufacturer, has a long history of producing premium vehicles, known for its engineering, design, and quattro all-wheel-drive system.
Model Evolution
Tt Mk1 Introduction: The Audi TT was first introduced as a concept car in 1995 and production began in 1998 for the 1999 model year. It marked Audi's entry into the compact premium sports car segment with a distinctive design language.
Production
Production Location: Győr, Hungary (Volkswagen Group's Audi plant)
Facelift: A significant facelift occurred for the 2003 model year, introducing updated styling, suspension revisions, and the availability of the 3.2 VR6 engine.
Awards & Recognition
Recognitions
Car And Driver Otr: Car and Driver's Ten Best list for 2000.
Popular Mechanics Otr: Popular Mechanics Car of the Year for 1999.
Ratings
Design Awards: Recipient of numerous design awards for its iconic styling.
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