🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E30 Year: 1989 Codes Engine Codes Covered: M10, M40, M20 (various displacements and configurations) Body Styles Covered: Sedan, Coupe, Convertible, Touring (Wagon) 👋 Introduction Market Position Market Segment: Sporty compact luxury sedan, coupe, and convertible, known for its engaging driving dynamics and build quality. Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240. Key Features Of E30 Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive, and communicative steering, providing a classic driving experience. Build Quality: Typical BMW robust construction and long-term durability, though susceptible to rust in certain areas. Engine Options: Offered with a range of inline-four and inline-six engines, including the desirable M3 variant (though the 1989 manual primarily covers standard models). Manual Value Proposition Diy Support: Empowers owners to perform maintenance and repairs themselves, reducing reliance on costly dealership services. Diagnostic Tool: Essential for diagnosing and rectifying issues, especially with the increasingly complex electronic systems of the era. 📋 Manual Details Coverage Areas Coverage Breadth: Comprehensive for all 1989 BMW 3 Series E30 models and styles. Page Count Total Pages: 1200+ Manual Type Manual Type: Factory Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine assembly, disassembly, inspection, and repair of cylinder head, cylinder block, crankshaft, connecting rods, pistons, timing components. Engine Control System: Fuel injection systems (e.g., Bosch Motronic), ignition systems, sensor diagnostics and troubleshooting. Emission Control Systems: Catalytic converter systems, exhaust gas recirculation (EGR), evaporative emission control (EVAP), associated sensors and components. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan systems (mechanical and electric), pressure testing. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, lines, and diagnostics. Lubrication System: Oil pump, oil filter, oil pan, oil pressure regulation, oil cooler (if applicable). Starting And Charging System: Starter motor, battery, alternator, voltage regulator, wiring. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition control module, timing adjustment. Transmission Manual: Clutch system (master cylinder, slave cylinder, lines, pedal, clutch assembly), manual gearbox overhaul, gear shift mechanism. Transmission Automatic: Automatic transmission service, fluid changes, torque converter, electronic control systems (if applicable). Drive Shaft And Axles: Driveshaft, universal joints, CV joints, axle shafts, differential case assembly. Suspension Front: Struts, control arms, ball joints, bushings, steering knuckles, springs, shock absorbers. Suspension Rear: Shock absorbers, springs, control arms, bushings, trailing arms, trailing arms. Steering System: Steering gear, steering column, power steering pump, hoses, steering linkage, steering angle sensor. Brake System: Brake discs, brake pads, brake calipers, brake lines, brake master cylinder, brake booster, parking brake system, ABS components (if equipped). Wheel And Tire System: Wheel nuts, hub assemblies, wheel bearings, tire pressure monitoring (basic). Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, interior trim, sunroof system. Electrical System And Wiring: Detailed wiring diagrams, lighting systems, combination meter, horns, wipers, washer systems, power windows, power locks, antenna systems, radio receiver, speaker systems. Supplemental Restraint System: Airbag system (SRS) components, sensors, control modules, seat belt systems. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication, tune-ups. Repair Procedures: Step-by-step instructions for component removal, repair, reassembly, and adjustment for all covered systems. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts. Electrical Troubleshooting: Diagnosis of electrical faults using wiring diagrams, multimeter usage, testing of sensors and actuators. Component Rebuilds: Detailed instructions for rebuilding major components like engines, transmissions, and brake systems. Installation Procedures: Guidance for installing new or replacement parts. Technical Depth Depth Of Detail: Comprehensive and highly detailed, suitable for both DIY enthusiasts and professional mechanics. Includes sub-steps, critical notes, cautions, and warnings. Illustrations And Diagrams: Hundreds of detailed illustrations, drawings, and photos, including enlarged insets for detailed part examination. Comprehensive wiring diagrams are a key feature. Specifications And Tolerances: Extensive technical specifications, torque values, clearances, and wear tolerances for all serviced components. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, ensuring clarity of text and images. All pages are printable without restriction. Binding Type Binding Type: Digital (PDF). Printable pages allow for manual binding if desired. Paper Type Paper Type Implication: N/A (Digital format). Printable pages are intended for standard paper stock. ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Includes but not limited to: M10 4-cylinder (e.g., 318i), M40 4-cylinder (e.g., 318is), M20 6-cylinder (e.g., 325i, 325e). Performance Horsepower Range: Approximately 105 hp (318i) to 170 hp (325i) depending on engine variant. Torque Range: Approximately 110 lb-ft (318i) to 164 lb-ft (325i) depending on engine variant. Fuel System Fuel Delivery: Bosch Motronic fuel injection systems, including L-Jetronic and various iterations of Motronic for later models. Engine Mechanical Bore And Stroke Examples: M10B18: 89.0 mm x 71.0 mm; M20B25:...
M10, M40, M20 (various displacements and configurations)
Body Styles Covered:
Sedan, Coupe, Convertible, Touring (Wagon)
👋 Introduction
Market Position
Market Segment:
Sporty compact luxury sedan, coupe, and convertible, known for its engaging driving dynamics and build quality.
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240.
Key Features Of E30
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and communicative steering, providing a classic driving experience.
Build Quality:
Typical BMW robust construction and long-term durability, though susceptible to rust in certain areas.
Engine Options:
Offered with a range of inline-four and inline-six engines, including the desirable M3 variant (though the 1989 manual primarily covers standard models).
Manual Value Proposition
Diy Support:
Empowers owners to perform maintenance and repairs themselves, reducing reliance on costly dealership services.
Diagnostic Tool:
Essential for diagnosing and rectifying issues, especially with the increasingly complex electronic systems of the era.
📋 Manual Details
Coverage Areas
Coverage Breadth:
Comprehensive for all 1989 BMW 3 Series E30 models and styles.
Page Count
Total Pages:
1200+
Manual Type
Manual Type:
Factory Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, inspection, and repair of cylinder head, cylinder block, crankshaft, connecting rods, pistons, timing components.
Engine Control System:
Fuel injection systems (e.g., Bosch Motronic), ignition systems, sensor diagnostics and troubleshooting.
Emission Control Systems:
Catalytic converter systems, exhaust gas recirculation (EGR), evaporative emission control (EVAP), associated sensors and components.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan systems (mechanical and electric), pressure testing.
Step-by-step instructions for component removal, repair, reassembly, and adjustment for all covered systems.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.
Electrical Troubleshooting:
Diagnosis of electrical faults using wiring diagrams, multimeter usage, testing of sensors and actuators.
Component Rebuilds:
Detailed instructions for rebuilding major components like engines, transmissions, and brake systems.
Installation Procedures:
Guidance for installing new or replacement parts.
Technical Depth
Depth Of Detail:
Comprehensive and highly detailed, suitable for both DIY enthusiasts and professional mechanics. Includes sub-steps, critical notes, cautions, and warnings.
Illustrations And Diagrams:
Hundreds of detailed illustrations, drawings, and photos, including enlarged insets for detailed part examination. Comprehensive wiring diagrams are a key feature.
Specifications And Tolerances:
Extensive technical specifications, torque values, clearances, and wear tolerances for all serviced components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, ensuring clarity of text and images. All pages are printable without restriction.
Binding Type
Binding Type:
Digital (PDF). Printable pages allow for manual binding if desired.
Paper Type
Paper Type Implication:
N/A (Digital format). Printable pages are intended for standard paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Includes but not limited to: M10 4-cylinder (e.g., 318i), M40 4-cylinder (e.g., 318is), M20 6-cylinder (e.g., 325i, 325e).
Performance
Horsepower Range:
Approximately 105 hp (318i) to 170 hp (325i) depending on engine variant.
Torque Range:
Approximately 110 lb-ft (318i) to 164 lb-ft (325i) depending on engine variant.
Fuel System
Fuel Delivery:
Bosch Motronic fuel injection systems, including L-Jetronic and various iterations of Motronic for later models.
Engine Mechanical
Bore And Stroke Examples:
M10B18: 89.0 mm x 71.0 mm; M20B25: 84.0 mm x 75.0 mm.
Compression Ratio Examples:
M10B18: 8.8:1; M20B25: 8.8:1.
🔧 Transmission
Standard Transmission
Standard Gearbox:
4-speed or 5-speed manual transmissions (e.g., Getrag 240, Getrag 260).
Optional Transmission
Optional Gearbox:
3-speed or 4-speed automatic transmissions (e.g., ZF 4HP22).
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch.
📐 Dimensions
Exterior
Wheelbase:
Approximately 101.2 inches (2570 mm).
Weights
Curb Weight Range:
Approximately 2600-3000 lbs (1180-1360 kg) depending on body style and equipment.
Gross Vehicle Weight Rating Gvwr:
Typically around 3600-3900 lbs (1630-1770 kg).
🛡️ Safety Features
Ratings
Crash Test Performance:
While specific ratings for the 1989 E30 may vary by region and testing agency, the E30 generally offered a robust safety cage and crumple zones for its era. Modern standards would classify its safety features as basic.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS) was available on some models, particularly the 325i.
Passive Features
Passive Safety Features:
Three-point seat belts with pretensioners (driver side), reinforced door beams, padded interior surfaces, optional driver's side airbag (less common on early 1989 models, became more standard later).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio and cassette player, often with optional premium sound systems and amplifiers. Basic analog controls.
Driver Assistance
Driver Assistance Features:
ABS (optional on some models), basic trip computer on higher trims.
Connectivity
Connectivity Features:
None by modern standards. Basic power options for windows and mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions and oil type used. Check manual for specific recommendations.
Coolant Flush Interval:
Every 2-3 years or as recommended by BMW.
Spark Plug Replacement:
Varies by plug type, typically 30,000-60,000 miles for standard plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil Specification:
API SG/SH, ACEA A2-96 or A3-96, viscosity grades like 10W-40 or 15W-50 often recommended (refer to manual for exact BMW specs like BMW Longlife-98 for specific oils).
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. BMW Part Number 81 22 9 407 028 or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. BMW Part Number 81 22 9 407 041 (DOT 3) or 81 22 9 407 043 (DOT 4).
Manual Transmission Fluid:
GL-4 or GL-5 gear oil. Specific viscosity depends on temperature, often 75W-90 or 80W-90.
Automatic Transmission Fluid:
Typically Dexron II or III for ZF transmissions. BMW Part Number 81 22 9 400 272.
M20 engines can experience head gasket failures if overheated; M40 engines had timing belt tensioner issues. Oil leaks from valve cover and oil pan gaskets are common.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused, performance-oriented vehicles with a strong emphasis on engineering and handling.
Model Evolution
E30 Generation:
The E30 was the second generation of the 3 Series, succeeding the E21 and preceding the E36. It marked a significant step in refinement and design for BMW's compact executive car.
Production Years E30:
1982-1994 (with 1989 being a mid-to-late production year).
Production
Manufacturing Locations:
Primary manufacturing plant in Munich, Germany, with production also occurring in other global facilities.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 1989 model year are numerous, the E30 generation as a whole received widespread critical acclaim for its performance, handling, and design. Often cited in 'best driver's cars' lists from its era.
Certifications
Certification Implication:
N/A (as the manual itself isn't certified, but it reflects factory standards for a certified product).