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1999 BMW 328I Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: 328i Year: 1999 Generation Chassis Code: E46 Codes Engine Code Primary: M52TU B28 👋 Introduction Market Position Positioning: The 1999 BMW 328i (E46) represented BMW's entry into a more refined and technologically advanced compact executive sedan segment, offering a balance of performance, luxury, and driving dynamics. Competitive Analysis Competitors: Competed directly with the Mercedes-Benz C-Class, Audi A4, Lexus IS300, and Infiniti G20. Key Features Driving Dynamics: Renowned for its balanced chassis, near 50/50 weight distribution, and responsive handling, characteristic of BMW's 'Ultimate Driving Machine' ethos. Engine Powertrain: Featured the robust and smooth M52TU inline-six engine, known for its reliability and performance for the era. Interior Appointments: Offered a driver-focused cockpit with high-quality materials and ergonomic design, typical of BMW interiors. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and diagnostic information for the 1999 BMW 328i (E46 chassis). Page Count Estimated Pages: 1500+ Manual Type Type: Official Service & Repair Manual Software Language Language: English Format Format: Software/Digital (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Powertrain: Engine (M52TU B28), cooling system, fuel system, exhaust system, ignition system, engine management (DME). Drivetrain: Manual transmission (e.g., Getrag 420G), automatic transmission (e.g., ZF 5HP19), clutch, driveshaft, differential, axles. Chassis: Suspension (front struts, rear multi-link), steering system (rack and pinion, power assist), braking system (ABS, DSC), wheels and tires. Electrical: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), instrument cluster, sensors, wiring diagrams, Body Control Module (BCM). Body And Interior: Body panels, doors, windows, locks, seats, HVAC system, airbags, interior trim, convertible top (if applicable). Procedures Included Maintenance: Oil change, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change. Diagnostics: Troubleshooting charts, fault code interpretation (OBD-II), diagnostic procedures for all major systems, electrical circuit testing. Repair And Overhaul: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack replacement, AC system service, starter and alternator replacement. Special Tools: Identification and usage of BMW-specific special tools required for various repair procedures. Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics. 📊 Manual Specifications File Format File Quality: High-resolution, searchable text (typical for official software), enabling precise keyword searches. Accessibility: Instant download/access, no physical shipping delays. Print Quality Printability: Likely printable, allowing users to create hard copies of specific sections. Binding Type Binding: N/A (Software format) Paper Type Paper Quality: N/A (Software format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, DOHC, 24 valves Engine Code: M52TU B28 (Technical Update) Displacement: 2.8 Liters (2793 cc) Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3500 rpm Redline: Approx. 6500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic ME 7.2) Fuel Type: Premium Unleaded (91 Octane or higher recommended) Engine Management ECU: Bosch Motronic ME 7.2 Variable Valve Timing: Double VANOS (Variable Valve Timing on intake and exhaust camshafts) 🔧 Transmission Standard Transmission Type: 5-speed manual (Getrag 420G) Optional Transmission Type: 5-speed automatic (ZF 5HP19) Features Clutch Type: Hydraulically actuated single dry plate clutch (manual transmission) Transmission Fluid Type Manual: BMW recommends ATF Dexron III or equivalent for manual transmissions. Transmission Fluid Type Automatic: BMW recommends ATF Dexron III or equivalent for automatic transmissions. Final Drive Ratio: Typically 3.07:1 (may vary slightly by region/options) 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.5 inches (1740 mm) Height: 55.2 inches (1402 mm) Wheelbase: 107.3 inches (2726 mm) Weights Curb Weight Manual: Approx. 3350 lbs (1519 kg) Curb Weight Automatic: Approx. 3450 lbs (1565 kg) Gross Vehicle Weight Rating: Approx. 4586 lbs (2080 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4-star driver, 4-star passenger (as per contemporary NHTSA standards) Active Features Traction Control: Automatic Stability Control (ASC) or Dynamic Stability Control (DSC) depending on specific model options. Braking System: Four-wheel disc brakes with ABS (Anti-lock Braking System). Optional DSC. Headlights: Halogen projector headlights, optional Xenon HID headlights for improved visibility. Passive Features Airbags: Frontal airbags for driver and passenger, optional side airbags. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners and force limiters. Body Structure: Reinforced safety cell, crumple zones for impact energy absorption. 💡 Technology Features Infotainment Radio System: Factory BMW Business CD or Professional RDS radio with CD player. Navigation: Optional BMW Professional Navigation System with CRT display. Driver Assistance Cruise Control: Standard cruise control system. Parking Assist: Optional rear park distance control (PDC). Connectivity OBD Ii Port: Standard OBD-II (On-Board Diagnostics II) port for emission control and fault code reading. Telematics: Optional BMW Assist telematics system. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system or typically every 7,500-10,000 miles (12,000-16,000 km) or annually, whichever comes first. Coolant Flush Interval: Every 2 years or 30,000 miles (48,000...
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1999 BMW 328I Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Year:
1999
Generation
Chassis Code:
E46
Codes
Engine Code Primary:
M52TU B28
👋 Introduction
Market Position
Positioning:
The 1999 BMW 328i (E46) represented BMW's entry into a more refined and technologically advanced compact executive sedan segment, offering a balance of performance, luxury, and driving dynamics.
Competitive Analysis
Competitors:
Competed directly with the Mercedes-Benz C-Class, Audi A4, Lexus IS300, and Infiniti G20.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, near 50/50 weight distribution, and responsive handling, characteristic of BMW's 'Ultimate Driving Machine' ethos.
Engine Powertrain:
Featured the robust and smooth M52TU inline-six engine, known for its reliability and performance for the era.
Interior Appointments:
Offered a driver-focused cockpit with high-quality materials and ergonomic design, typical of BMW interiors.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and diagnostic information for the 1999 BMW 328i (E46 chassis).
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Service & Repair Manual Software
Language
Language:
English
Format
Format:
Software/Digital (likely PDF or proprietary executable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M52TU B28), cooling system, fuel system, exhaust system, ignition system, engine management (DME).
Drivetrain:
Manual transmission (e.g., Getrag 420G), automatic transmission (e.g., ZF 5HP19), clutch, driveshaft, differential, axles.
Chassis:
Suspension (front struts, rear multi-link), steering system (rack and pinion, power assist), braking system (ABS, DSC), wheels and tires.
Electrical:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), instrument cluster, sensors, wiring diagrams, Body Control Module (BCM).
Body And Interior:
Body panels, doors, windows, locks, seats, HVAC system, airbags, interior trim, convertible top (if applicable).
Procedures Included
Maintenance:
Oil change, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change.
Diagnostics:
Troubleshooting charts, fault code interpretation (OBD-II), diagnostic procedures for all major systems, electrical circuit testing.
Repair And Overhaul:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack replacement, AC system service, starter and alternator replacement.
Special Tools:
Identification and usage of BMW-specific special tools required for various repair procedures.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics.
📊 Manual Specifications
File Format
File Quality:
High-resolution, searchable text (typical for official software), enabling precise keyword searches.
Accessibility:
Instant download/access, no physical shipping delays.
Print Quality
Printability:
Likely printable, allowing users to create hard copies of specific sections.
Binding Type
Binding:
N/A (Software format)
Paper Type
Paper Quality:
N/A (Software format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Engine Code:
M52TU B28 (Technical Update)
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
Redline:
Approx. 6500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Engine Management
ECU:
Bosch Motronic ME 7.2
Variable Valve Timing:
Double VANOS (Variable Valve Timing on intake and exhaust camshafts)
🔧 Transmission
Standard
Transmission Type:
5-speed manual (Getrag 420G)
Optional
Transmission Type:
5-speed automatic (ZF 5HP19)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (manual transmission)
Transmission Fluid Type Manual:
BMW recommends ATF Dexron III or equivalent for manual transmissions.
Transmission Fluid Type Automatic:
BMW recommends ATF Dexron III or equivalent for automatic transmissions.
Final Drive Ratio:
Typically 3.07:1 (may vary slightly by region/options)
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1740 mm)
Height:
55.2 inches (1402 mm)
Wheelbase:
107.3 inches (2726 mm)
Weights
Curb Weight Manual:
Approx. 3350 lbs (1519 kg)
Curb Weight Automatic:
Approx. 3450 lbs (1565 kg)
Gross Vehicle Weight Rating:
Approx. 4586 lbs (2080 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
4-star driver, 4-star passenger (as per contemporary NHTSA standards)
Active Features
Traction Control:
Automatic Stability Control (ASC) or Dynamic Stability Control (DSC) depending on specific model options.
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System). Optional DSC.
Headlights:
Halogen projector headlights, optional Xenon HID headlights for improved visibility.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and force limiters.
Body Structure:
Reinforced safety cell, crumple zones for impact energy absorption.
💡 Technology Features
Infotainment
Radio System:
Factory BMW Business CD or Professional RDS radio with CD player.
Navigation:
Optional BMW Professional Navigation System with CRT display.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assist:
Optional rear park distance control (PDC).
Connectivity
OBD Ii Port:
Standard OBD-II (On-Board Diagnostics II) port for emission control and fault code reading.
Telematics:
Optional BMW Assist telematics system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system or typically every 7,500-10,000 miles (12,000-16,000 km) or annually, whichever comes first.
Coolant Flush Interval:
Every 2 years or 30,000 miles (48,000 km).
Spark Plug Interval:
Around 100,000 miles (160,000 km) with long-life spark plugs (e.g., NGK BKR6EQUP).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 5W-30 or 5W-40.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 Ethylene Glycol based) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 low viscosity (e.g., Pentosin DOT 4 LV).
Known Issues
Cooling System Failure:
Plastic coolant expansion tanks and radiator end tanks are prone to cracking over time, leading to leaks.
Oil Filter Housing Gasket:
Oil leaks from the oil filter housing gasket are common.
Ccv System:
The Crankcase Ventilation (CCV) system can become clogged, leading to increased oil consumption and potential pressure buildup.
Vanos Solenoids:
VANOS solenoids can fail, causing rough idling, loss of power, and rattling noises.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, founded in 1916, has a long-standing reputation for producing sporty, high-performance luxury vehicles with a focus on driving dynamics and engineering excellence.
Model Evolution
E46 Introduction:
The E46 chassis replaced the E36 generation, marking a significant evolution in design, technology, and driving refinement for the BMW 3 Series.
E46 Market Impact:
The E46 was a critical success, lauded for its improved chassis rigidity, refined suspension, and the introduction of more advanced engine technologies like VANOS.
Production
Production Years E46:
1998-2006 (for E46 platform globally)
Manufacturing Locations:
Primary production in Dingolfing, Germany. Also produced in South Africa, Mexico, and Thailand.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver magazine's '10Best' list multiple times during its production run.
Automotive Journalism Praise:
Widely praised by automotive journalists for its driving dynamics, build quality, and performance.
Ratings
Consumer Reports Ratings:
Generally received good ratings for predicted reliability and owner satisfaction, although specific issues like cooling system components were noted.
Certifications
Emissions Standards:
Meets EPA emissions standards for its model year.
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