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BMW 528i 1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1997 Codes Chassis Code: E39 Engine Code Range: M52B28 👋 Introduction Market Position Segment: Luxury Mid-size Sedan Target Audience: Enthusiasts and owners seeking to perform their own maintenance and repairs Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS Key Features Vehicle Identity: Represents BMW's focus on driving dynamics, build quality, and refined engineering for its executive sedan line. Manual Value Proposition: Provides authoritative, manufacturer-backed repair information to save on dealership costs and ensure proper vehicle care. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, tuning, diagnostics for M52B28 engine Engine Management: DME (Digital Motor Electronics), sensor diagnostics, fuel injection, ignition timing Transmission Manual: Service, repair, clutch replacement, gearshift mechanisms Transmission Automatic: ZF 5HP18/5HP19 service, repair, electronic controls, fluid replacement Suspension: Front McPherson strut, rear multi-link, component replacement, alignment specifications Brakes: ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), caliper, rotor, pad replacement, bleeding procedures Electrical System: Full wiring diagrams, component testing, sensor identification, fuse/relay locations HVAC: Climate control system, refrigerant handling, component replacement, diagnostic procedures Bodywork: Panel removal/installation, dent repair, door mechanisms, glass replacement Chassis: Structural components, body rigidity, mounting points Exhaust System: Component replacement, gasket identification, emission control systems Fuel System: Fuel pump, filter, injectors, pressure regulator, tank service Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Steering: Power steering system, steering rack, tie rods, linkage service Procedures Included Preventative Maintenance: Oil changes, filter replacements, spark plug service, fluid checks, belt inspections Troubleshooting: Symptom-based diagnostics, component testing, common fault finding Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement Diagnostic Scans: OBD-II (On-Board Diagnostics II) interpretation and troubleshooting Component Replacement: Step-by-step guides for all major vehicle components Technical Depth Depth: Comprehensive factory-level repair information, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Tools: Information on using specialized BMW diagnostic tools (e.g., GT1, DIS) and common scan tools 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Print Quality Readability: High-resolution scans of original factory documentation, ensuring clear text and diagrams Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, DOHC, 24 Valves Engine Code: M52B28 Displacement: 2.8 Liters (2793 cc) Performance Horsepower: 190 hp @ 5300 rpm Torque: 206 lb-ft @ 3950 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic) Recommended Fuel: Premium Unleaded (91+ Octane) Engine Management ECU Type: DME (Digital Motor Electronics) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 260/5) Optional Type: 5-Speed Automatic (ZF 5HP18 / 5HP19) Features Automatic Control: Electronic transmission control with sport/economy modes Fluid Specifications Manual Fluid Type: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2) Automatic Fluid Type: BMW ATF LT-1 / LT-2 or equivalent (e.g., ZF Lifeguardfluid5) 📐 Dimensions Exterior Length: 4769 mm (187.8 in) Width: 1799 mm (70.8 in) Height: 1435 mm (56.5 in) Wheelbase: 2830 mm (111.4 in) Weights Curb Weight Approx: 1550 kg (3417 lbs) Gross Vehicle Weight Rating Approx: 2070 kg (4564 lbs) Wheel Bolt Pattern: 5x120 Wheel Offset Approx: ET 20-26 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (estimated, based on similar era BMWs) Active Features ABS: Standard Asc: Available (Automatic Stability Control) Dsc: Available (Dynamic Stability Control) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Front and rear three-point seatbelts 💡 Technology Features Infotainment Radio System: BMW Business or Professional CD/Cassette head units Navigation: Optional BMW Professional Navigation system (older CRT-based) Driver Assistance Cruise Control: Standard Parking Sensors: Optional rear parking sensors Connectivity Phone Integration: Optional integrated cellular phone system (early generation) 🔧 Maintenance Service Intervals Oil Change Interval Approx: 7,500 - 10,000 miles or 12-15 months (flexible service interval system) Spark Plug Replacement Interval Approx: 60,000 - 100,000 miles (depending on plug type - platinum/iridium) Coolant Flush Interval Approx: Every 2-3 years or 30,000 miles Transmission Fluid Interval Approx: 75,000 - 100,000 miles (especially for automatic) Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic or SAE 5W-40 Synthetic Engine Oil Capacity: 6.5 Liters (6.9 US quarts) Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Brake Fluid Type: DOT 4 (or DOT 4 PLUS) Known Issues Common Problems M52B28: VANOS (Variable Valve Timing) solenoid/seal failure, oil leaks from valve cover gasket and oil pan gasket, coolant expansion tank cracking, ABS/ASC sensor failures, window regulator failures, power seat module issues. Part Numbers Example Oil Filter Part Number: Mann-Filter W914/2, Mahle OX172 Air Filter Part Number: Mann-Filter C35173 Cabin Filter Part Number: Mann-Filter CU2445 📚 Vehicle History Brand Heritage Bmw Philosophy: "The Ultimate Driving Machine" - emphasizing performance, engineering, and driver engagement. Model Evolution...
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BMW 528i 1997 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
1997
Codes
Chassis Code:
E39
Engine Code Range:
M52B28
👋 Introduction
Market Position
Segment:
Luxury Mid-size Sedan
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs
Competitive Analysis
Key Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS
Key Features
Vehicle Identity:
Represents BMW's focus on driving dynamics, build quality, and refined engineering for its executive sedan line.
Manual Value Proposition:
Provides authoritative, manufacturer-backed repair information to save on dealership costs and ensure proper vehicle care.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, tuning, diagnostics for M52B28 engine
Engine Management:
DME (Digital Motor Electronics), sensor diagnostics, fuel injection, ignition timing
Transmission Manual:
Service, repair, clutch replacement, gearshift mechanisms
Transmission Automatic:
ZF 5HP18/5HP19 service, repair, electronic controls, fluid replacement
Suspension:
Front McPherson strut, rear multi-link, component replacement, alignment specifications
Brakes:
ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), caliper, rotor, pad replacement, bleeding procedures
Electrical System:
Full wiring diagrams, component testing, sensor identification, fuse/relay locations
HVAC:
Climate control system, refrigerant handling, component replacement, diagnostic procedures
Bodywork:
Panel removal/installation, dent repair, door mechanisms, glass replacement
Chassis:
Structural components, body rigidity, mounting points
Exhaust System:
Component replacement, gasket identification, emission control systems
Fuel System:
Fuel pump, filter, injectors, pressure regulator, tank service
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Steering:
Power steering system, steering rack, tie rods, linkage service
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks, belt inspections
Troubleshooting:
Symptom-based diagnostics, component testing, common fault finding
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement
Diagnostic Scans:
OBD-II (On-Board Diagnostics II) interpretation and troubleshooting
Component Replacement:
Step-by-step guides for all major vehicle components
Technical Depth
Depth:
Comprehensive factory-level repair information, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Tools:
Information on using specialized BMW diagnostic tools (e.g., GT1, DIS) and common scan tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Readability:
High-resolution scans of original factory documentation, ensuring clear text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, DOHC, 24 Valves
Engine Code:
M52B28
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
190 hp @ 5300 rpm
Torque:
206 lb-ft @ 3950 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic)
Recommended Fuel:
Premium Unleaded (91+ Octane)
Engine Management
ECU Type:
DME (Digital Motor Electronics)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 260/5)
Optional
Type:
5-Speed Automatic (ZF 5HP18 / 5HP19)
Features
Automatic Control:
Electronic transmission control with sport/economy modes
Fluid Specifications
Manual Fluid Type:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Automatic Fluid Type:
BMW ATF LT-1 / LT-2 or equivalent (e.g., ZF Lifeguardfluid5)
📐 Dimensions
Exterior
Length:
4769 mm (187.8 in)
Width:
1799 mm (70.8 in)
Height:
1435 mm (56.5 in)
Wheelbase:
2830 mm (111.4 in)
Weights
Curb Weight Approx:
1550 kg (3417 lbs)
Gross Vehicle Weight Rating Approx:
2070 kg (4564 lbs)
Wheel Bolt Pattern:
5x120
Wheel Offset Approx:
ET 20-26
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (estimated, based on similar era BMWs)
Active Features
ABS:
Standard
Asc:
Available (Automatic Stability Control)
Dsc:
Available (Dynamic Stability Control)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Front and rear three-point seatbelts
💡 Technology Features
Infotainment
Radio System:
BMW Business or Professional CD/Cassette head units
Navigation:
Optional BMW Professional Navigation system (older CRT-based)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking sensors
Connectivity
Phone Integration:
Optional integrated cellular phone system (early generation)
🔧 Maintenance
Service Intervals
Oil Change Interval Approx:
7,500 - 10,000 miles or 12-15 months (flexible service interval system)
Spark Plug Replacement Interval Approx:
60,000 - 100,000 miles (depending on plug type - platinum/iridium)
Coolant Flush Interval Approx:
Every 2-3 years or 30,000 miles
Transmission Fluid Interval Approx:
75,000 - 100,000 miles (especially for automatic)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or SAE 5W-40 Synthetic
Engine Oil Capacity:
6.5 Liters (6.9 US quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Brake Fluid Type:
DOT 4 (or DOT 4 PLUS)
Known Issues
Common Problems M52B28:
VANOS (Variable Valve Timing) solenoid/seal failure, oil leaks from valve cover gasket and oil pan gasket, coolant expansion tank cracking, ABS/ASC sensor failures, window regulator failures, power seat module issues.
Part Numbers Example
Oil Filter Part Number:
Mann-Filter W914/2, Mahle OX172
Air Filter Part Number:
Mann-Filter C35173
Cabin Filter Part Number:
Mann-Filter CU2445
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
"The Ultimate Driving Machine" - emphasizing performance, engineering, and driver engagement.
Model Evolution
E39 Introduction:
The E39 generation debuted in 1995 (Europe) and 1996 (North America), replacing the E34. The 528i was a key model for this generation.
E39 Updates:
The 1997 model year marked the early production of the E39 in North America, establishing its platform and powertrain.
Production
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E39 generation (including the 528i) was frequently recognized by Car and Driver as one of the 10Best cars.
Ratings
Consumer Reports Reliability Estimate:
Variable, often rated average to above average for its class in its era.
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