🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2000 Codes Chassis Code: E39 Engine Code: M52TU B28 👋 Introduction Market Position Market Position: The BMW 528i (E39) was positioned as a premium mid-size luxury sedan, competing with models like the Mercedes-Benz E-Class, Audi A6, and Lexus GS. It emphasized driving dynamics, build quality, and advanced technology for its era. Competitive Analysis Competitive Analysis: The E39 generation of the 5 Series, including the 528i, was highly regarded for its superior handling and driver engagement compared to many of its competitors, often praised for its balanced chassis and responsive steering. Its build quality and interior refinement were also key selling points. Key Features Key Features: Inline-six engine known for smoothness and power delivery, advanced suspension design for excellent ride and handling, luxurious and driver-focused interior, optional features like navigation, premium audio, and advanced climate control. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair Procedures Page Count Page Count: Approximately 1500-2000 (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF/eBook) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Management (DME), Fuel System, Ignition System, Cooling System, Exhaust System, Automatic Transmission (GM 5L40-E), Manual Transmission (Getrag 5-speed), Drivetrain (Rear Wheel Drive), Front Suspension (Double Wishbone), Rear Suspension (Integral Link), Steering System (Hydraulic Power Steering), Brake System (ABS, DSC), Electrical System (CAN Bus architecture, EWS immobilizer, SRS Airbags), Climate Control System (HVAC), Body & Chassis, Interior Trim, Exterior Trim Procedures Included Procedures Included: Routine Maintenance (oil changes, filter replacements, spark plugs), Component Removal and Installation, Overhaul Procedures, Diagnosis and Troubleshooting of Common Faults, Electrical Circuit Diagrams, Wiring Harness Repair, Torque Specifications, Diagnostic Trouble Codes (DTCs) Interpretation, Special Tool Usage, Component Testing and Calibration Technical Depth Technical Depth: Comprehensive: Covers everything from basic scheduled maintenance and fluid changes to complex engine and transmission rebuilds, advanced electrical diagnostics, and detailed bodywork repair. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Searchable Text, Bookmarked Chapters) Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: BMW M52TU B28 (2.8L Inline-6 DOHC 24-valve) Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3500 rpm Fuel System Fuel Injection: Multi-point Fuel Injection (Bosch Motronic ME 7.2) Engine Management Engine Management System: Digital Motor Electronics (DME) Bore Stroke Bore Stroke: 84.0 mm x 84.0 mm Compression Ratio Compression Ratio: 10.2:1 Valvetrain Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder Engine Block Engine Block Material: Aluminum Alloy Engine Head Engine Head Material: Aluminum Alloy 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Getrag Type) Optional Optional Transmission: 5-speed Automatic (GM 5L40-E) Features Transmission Features: Rear-Wheel Drive (RWD), Optional Steptronic automatic transmission with manual shifting mode Fluid Type Automatic Transmission Fluid: Dexron III/Mercon (BMW ETL-7045E or equivalent) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 8.5 Liters (Total Capacity) 📐 Dimensions Exterior Length: 188.8 inches (4795 mm) Width: 70.1 inches (1780 mm) Height: 57.0 inches (1448 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: 3571 - 3704 lbs (1620 - 1680 kg) depending on options Cargo Trunk Capacity: 15.0 cu ft (425 L) Wheels Tires Wheel Bolt Pattern: 5x120 mm Standard Wheel Size: 16 x 7.0 inches Optional Wheel Size: 17 x 8.0 inches Standard Tire Size: 225/55R16 Optional Tire Size: 235/45R17 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not rated specifically for 2000 model year by NHTSA publicly available data, but generally considered safe for its era. Active Features Active Safety Features: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC - optional on some models, standard on later E39s), Traction Control System (ASC+T) Passive Features Passive Safety Features: Front Airbags, Side Airbags (optional), Seatbelt Pretensioners, Crumple Zones, Reinforced Safety Cage 💡 Technology Features Infotainment Infotainment System: BMW Professional Radio/Cassette or optional CD Player. Optional Professional Navigation system with CRT screen. Driver Assistance Driver Assistance Features: Park Distance Control (PDC - optional), Cruise Control, Rain Sensor (optional) Connectivity Connectivity Features: Optional Bluetooth hands-free system (BMW Assist), Voice Command (on navigation equipped models). Lighting Lighting Features: Optional Xenon Headlights with Angel Eyes (halo rings), Automatic Headlight Activation 🔧 Maintenance Service Intervals Oil Change Interval: BMW's 'Condition Based Service' (CBS) system would recommend based on driving conditions, but typically around 7,500-10,000 miles or annually. Spark Plug Replacement: Every 60,000-100,000 miles (depending on plug type, e.g., Long Life Platinum/Iridium) Coolant Flush: Every 2-4 years or 30,000-60,000 miles Fluid Specifications Engine Oil Specification: BMW Longlife-98 (e.g., Castrol Syntec 5W-40, Mobil 1 0W-40, or equivalent synthetic meeting API SJ/SL, ACEA...
The BMW 528i (E39) was positioned as a premium mid-size luxury sedan, competing with models like the Mercedes-Benz E-Class, Audi A6, and Lexus GS. It emphasized driving dynamics, build quality, and advanced technology for its era.
Competitive Analysis
Competitive Analysis:
The E39 generation of the 5 Series, including the 528i, was highly regarded for its superior handling and driver engagement compared to many of its competitors, often praised for its balanced chassis and responsive steering. Its build quality and interior refinement were also key selling points.
Key Features
Key Features:
Inline-six engine known for smoothness and power delivery, advanced suspension design for excellent ride and handling, luxurious and driver-focused interior, optional features like navigation, premium audio, and advanced climate control.
Approximately 1500-2000 (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Management (DME), Fuel System, Ignition System, Cooling System, Exhaust System, Automatic Transmission (GM 5L40-E), Manual Transmission (Getrag 5-speed), Drivetrain (Rear Wheel Drive), Front Suspension (Double Wishbone), Rear Suspension (Integral Link), Steering System (Hydraulic Power Steering), Brake System (ABS, DSC), Electrical System (CAN Bus architecture, EWS immobilizer, SRS Airbags), Climate Control System (HVAC), Body & Chassis, Interior Trim, Exterior Trim
Procedures Included
Procedures Included:
Routine Maintenance (oil changes, filter replacements, spark plugs), Component Removal and Installation, Overhaul Procedures, Diagnosis and Troubleshooting of Common Faults, Electrical Circuit Diagrams, Wiring Harness Repair, Torque Specifications, Diagnostic Trouble Codes (DTCs) Interpretation, Special Tool Usage, Component Testing and Calibration
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic scheduled maintenance and fluid changes to complex engine and transmission rebuilds, advanced electrical diagnostics, and detailed bodywork repair. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable Text, Bookmarked Chapters)
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
BMW M52TU B28 (2.8L Inline-6 DOHC 24-valve)
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
Fuel System
Fuel Injection:
Multi-point Fuel Injection (Bosch Motronic ME 7.2)
Engine Management
Engine Management System:
Digital Motor Electronics (DME)
Bore Stroke
Bore Stroke:
84.0 mm x 84.0 mm
Compression Ratio
Compression Ratio:
10.2:1
Valvetrain
Valvetrain:
Double Overhead Camshafts (DOHC), 4 valves per cylinder
BMW's 'Condition Based Service' (CBS) system would recommend based on driving conditions, but typically around 7,500-10,000 miles or annually.
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, e.g., Long Life Platinum/Iridium)
Coolant Flush:
Every 2-4 years or 30,000-60,000 miles
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 (e.g., Castrol Syntec 5W-40, Mobil 1 0W-40, or equivalent synthetic meeting API SJ/SL, ACEA A3-96)
Engine Oil Capacity:
6.5 US Quarts (6.2 Liters) with filter
Coolant Type:
BMW Blue Antifreeze (G48 Ethylene Glycol based)
Brake Fluid Type:
DOT 4
Power Steering Fluid:
Pentosin CHF 11S or BMW CHF 02A (Green fluid, specific for BMWs of this era)
Known Issues
Known Issues:
Oil leaks (valve cover gasket, oil pan gasket, oil filter housing gasket), Cooling system issues (plastic expansion tank, water pump, thermostat), VANOS solenoids, ABS/DSC sensor failures, PCV system clogging, Door seal degradation, Pixellated LCD displays (instrument cluster, radio), Front suspension bushings (control arms, sway bar links), Window regulator failures.
Filter Part Numbers
Oil Filter Part Number:
Mann-Filter HU 839/2, Mahle OX 153/1
Air Filter Part Number:
Mann-Filter C 35106
Cabin Filter Part Number:
Mann-Filter CU 3112
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long-standing reputation for producing sporty, driver-focused luxury vehicles with exceptional engineering and performance. The '5 Series' has been their benchmark executive sedan since its inception.
Model Evolution
Model Evolution:
The E39 generation (1995-2003) was the fourth iteration of the 5 Series. It succeeded the E34 and was known for a significant improvement in handling, build quality, and technology over its predecessor. The 528i specifically replaced the 525i (M50 engine) and was powered by the new M52TU engine, featuring VANOS on both intake and exhaust camshafts for improved performance and efficiency.
Production
Production Years:
E39: 1995-2003 (528i model specifically: 1996-2000)
Manufacturing Locations:
Germany (Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Recognitions:
Car and Driver 10 Best (1997, 1998, 1999, 2000, 2001, 2002) for the 5 Series lineup, including the 528i variants.
Ratings
Car And Driver Rating:
Consistently praised for its driving dynamics, handling, and powertrain.