The BMW 540i, chassis code E39, represents a pinnacle of luxury executive sedan engineering from 1995. Powered by a robust 4.4L V8 engine (M62B44) producing an estimated 282 horsepower and 317 lb-ft of torque, this naturally aspirated model offers a blend of performance and refinement. Known for its advanced engineering, the 540i was designed to compete with premium offerings from Mercedes-Benz and Audi, providing a sophisticated driving experience with features like standard Anti-lock Braking System and driver and front passenger airbags. Its spacious interior and comfortable ride made it an ideal choice for both daily commuting and longer journeys. This comprehensive Service Repair Workshop Manual in English provides detailed instructions and specifications for maintaining and repairing the 1995 BMW 540i. It covers a wide array of vehicle systems, including engine mechanical and electrical components, fuel and emission control systems, transmission (both manual and automatic), suspension, steering, brakes, and body electricals. The manual includes essential procedures for routine maintenance, in-depth troubleshooting guides, diagnostic protocols, and step-by-step repair instructions for everything from minor servicing to major overhauls. This resource is invaluable for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: BMW Model: 540i Year: 1995 Chassis Code: E39 Codes Engine Code Primary: M62B44 👋 Introduction Market Position Market Segment: Luxury Executive Sedan Target Audience: Owners seeking to perform maintenance and repairs themselves, or gain a deeper understanding of their vehicle's systems Competitive Analysis Competitors: Mercedes-Benz E-Class (W210), Lexus GS (S140), Audi A6 (C4/C5) Key Features Accuracy And Conciseness: Accurate, clear, and concise text with illustrations for ease of understanding Dealership Level Information: Contains the same specifications and procedures used by authorized dealer service departments Cost Savings: Enables significant cost savings on repairs and maintenance Completeness: Guaranteed complete and intact, without missing or corrupt parts/pages 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Digital Compatibility: PC, Mac, Phones, E-readers (e.g., Kindle) Page Count Page Count: Not specified, but comprehensive coverage implied 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, cylinder head, pistons, crankshaft, lubrication Engine Electrical: Ignition system, starting and charging system, ECU, sensors, wiring diagrams Emission Control: Catalytic converter, EGR system, evaporative emission control (EVAP), diagnosis of emission faults Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, diagnostic procedures Clutch System: Clutch hydraulic system, clutch disc, pressure plate, flywheel (for manual transmission models) Manual Transaxle: Gearbox overhaul, shifting mechanisms, component specifications, repair procedures Automatic Transaxle: Transmission overhaul, valve body, torque converter, electronic control unit (TCU), hydraulic system, fluid specifications Driveshaft Axle: Driveshaft, universal joints, CV joints, differential, rear axle assembly Suspension System: Front and rear suspension components, shock absorbers, struts, control arms, springs, alignment specifications Steering System: Power steering pump, steering rack, tie rods, steering column, alignment procedures Restraint System: Airbag system (SRS), seat belts, pre-tensioners, diagnostic and repair procedures for safety systems Brake System: Front and rear brakes, ABS system, hydraulic components, brake fluid specifications, bleeding procedures Body Interior Exterior: Body panel repair, door mechanisms, glass replacement, trim, bumpers, interior components Body Electrical System: Lighting, power windows, power locks, mirrors, central locking, instrument cluster, fuses, relays, wiring schematics HVAC: Heating, ventilation, air conditioning system components, refrigerant, compressor, blower motor, climate control diagnosis Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement, belt inspection/replacement Troubleshooting: Diagnostic charts, fault code interpretation, step-by-step troubleshooting guides for various systems Repair: Detailed step-by-step instructions for component removal, installation, and overhaul of all major vehicle systems Diagnostics: Procedures for using diagnostic tools, interpreting sensor data, and identifying root causes of malfunctions Technical Depth Depth Of Coverage: Covers basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and repair User Level: Suitable for DIY enthusiasts with basic mechanical skills to professional independent mechanics and dealership technicians 📊 Manual Specifications File Format File Type: PDF Searchable Text: Implied by PDF format, allowing for keyword searches Print Quality Printability: Yes, all pages are printable Illustration Quality: Diagrams and illustrations included Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4.4L V8 Engine Code: M62B44 Aspiration: Naturally Aspirated Performance Horsepower Est: 282 hp @ 5400 rpm Torque Est: 317 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Transmission Type Std: 5-speed Manual (S5D 310Z) Optional Transmission Type Opt: 5-speed Automatic (GM 5L40-E) Features Automatic Features: Steptronic manual shifting mode (on some models/years) Fluid Specifications Manual Transmission Fluid: Refer to manual for specific BMW approved fluids (e.g., ATF Dexron III for some older manuals, specific gear oils) Automatic Transmission Fluid: BMW ATF Dexron III or equivalent approved fluid (e.g., Castrol T-WS)...