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BMW 7-series E32 1990 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Code: E32 Model Year: 1990 👋 Introduction Market Position Positioning: The E32 7 Series was BMW's flagship luxury sedan, competing with Mercedes-Benz S-Class and other high-end executive cars. This manual reflects that premium positioning with detailed technical information. Competitive Analysis Context: This manual provides factory-level information crucial for maintaining the complex engineering of the E32, often exceeding the detail found in aftermarket 'chilton' or 'haynes' style guides for luxury vehicles. Key Features Features: Vehicle-specific data (not generic), detailed diagrams, diagnostic procedures, wiring schematics, and torque specifications, directly from BMW's engineering documentation. 📋 Manual Details Coverage Areas Models Covered: All E32 7 Series models produced for 1990 Page Count Estimated Page Count: 700-1000+ (typical for comprehensive factory service manuals) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Printed (as implied by dealership use) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, fuel injection systems (Bosch Motronic), emission controls. Transmission: Manual and Automatic Transmission (e.g., Getrag 5-speed, ZF 4HP22) repair, overhaul, diagnosis, fluid specifications. Drivetrain: Rear-wheel drive system, differential, driveshafts, CV joints. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering system components. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnosis and repair, brake pads, rotors, calipers, brake lines, master cylinder. Electrical System: Complete electrical schematics, wiring diagrams, battery, alternator, starter, lighting systems, fuse/relay identification and testing. Climate Control: Air conditioning (A/C) system diagnosis and repair, heating system, blower motor, controls. Body And Chassis: Body panel removal/installation, door mechanisms, hinges, locks, glass, interior trim, chassis lubrication. Fuel System: Fuel pump, fuel injectors, fuel filter replacement, fuel tank servicing. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation. Steering System: Power steering system, steering rack, steering column, steering linkage. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements. Troubleshooting: Diagnostic procedures, fault finding for all major systems, symptom-based troubleshooting guides. Repair: Step-by-step repair procedures for components and systems, including engine rebuilds, transmission overhauls, electrical component replacement. Diagnostics: Detailed diagnostic steps for engine performance issues, electrical faults, ABS system malfunctions, and climate control problems. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and chassis repair. 📊 Manual Specifications File Format Format: Likely a printed manual; digital format (PDF) would be a reproduction. Print Quality Quality: High-quality paper and printing, designed for durability in a workshop environment. Binding Type Binding: Likely hardcover or heavy-duty spiral-bound for lay-flat usability. Paper Type Paper: Durable, often coated paper stock to resist grease and dirt. ⚙️ Engine Specifications Primary Engine Engine Options: Likely covers the M30 inline-six engines (e.g., 730i, 735i) and potentially the M60 V8 engines (e.g., 740i) if introduced in early 1990 models for certain markets. Performance M30 Engine Displacement: 3.0L (M30B30) and 3.5L (M30B35) M30 Horsepower Typical: Approx. 184-211 hp (depending on variant) M30 Torque Typical: Approx. 200-230 lb-ft (depending on variant) Fuel System Injection System: Bosch Motronic electronic fuel injection and ignition management Engine Design Cylinder Configuration: Inline-6 (M30) or V8 (M60) Engine Components Valvetrain: SOHC (M30) or DOHC (M60) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., Getrag 260/5 for some models) Optional Optional Transmission: 4-speed Automatic Transmission (e.g., ZF 4HP22 EH) Features Transmission Control: Electronic control for automatic transmissions (EH models), hydraulic control for manual. Fluid Specifications Automatic Transmission Fluid: BMW ATF Dexron-II or equivalent (specific type critical for EH transmission) 📐 Dimensions Exterior Wheelbase: Approx. 117.4 inches (2982 mm) Length: Approx. 198.6 inches (5045 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 55.4 inches (1407 mm) Weights Curb Weight: Approx. 3800-4200 lbs (1724-1905 kg) depending on engine and options Gross Vehicle Weight Rating: Approx. 5000-5300 lbs (2268-2404 kg) Wheels And Tires Wheel Bolt Pattern: 5x120 mm Standard Tire Size: Typically 205/65VR15 or 225/60VR15 🛡️ Safety Features Ratings Crash Test Data: While official NHTSA/IIHS ratings for this era are less comprehensive, the E32 was engineered with a robust safety cage and significant structural integrity. Active Features ABS: Standard Bosch ABS system (Anti-lock Braking System) Passive Features Airbags: Driver-side airbag was optional or standard on later models of the E32 series, passenger airbag less common for 1990. Seatbelts: Front and rear 3-point seat belts Chassis Design: Crumple zones, reinforced safety cage construction. 💡 Technology Features Infotainment Audio System: Premium audio systems, often with cassette tape player and possibly an early CD changer option. Climate Control: Automatic climate control with multi-zone capabilities was a hallmark. Driver Assistance Cruise Control: Electronic cruise control. Onboard Computer: Early form of onboard computer for trip data and basic vehicle status checks. Connectivity Exterior Features: Power-adjustable side mirrors, heated mirrors, headlight washers/wipers were available. Interior Features Seating: Power-adjustable front seats...
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BMW 7-series E32 1990 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Model Code:
E32
Model Year:
1990
👋 Introduction
Market Position
Positioning:
The E32 7 Series was BMW's flagship luxury sedan, competing with Mercedes-Benz S-Class and other high-end executive cars. This manual reflects that premium positioning with detailed technical information.
Competitive Analysis
Context:
This manual provides factory-level information crucial for maintaining the complex engineering of the E32, often exceeding the detail found in aftermarket 'chilton' or 'haynes' style guides for luxury vehicles.
Key Features
Features:
Vehicle-specific data (not generic), detailed diagrams, diagnostic procedures, wiring schematics, and torque specifications, directly from BMW's engineering documentation.
📋 Manual Details
Coverage Areas
Models Covered:
All E32 7 Series models produced for 1990
Page Count
Estimated Page Count:
700-1000+ (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Printed (as implied by dealership use)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, fuel injection systems (Bosch Motronic), emission controls.
Transmission:
Manual and Automatic Transmission (e.g., Getrag 5-speed, ZF 4HP22) repair, overhaul, diagnosis, fluid specifications.
Drivetrain:
Rear-wheel drive system, differential, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering system components.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System) diagnosis and repair, brake pads, rotors, calipers, brake lines, master cylinder.
Electrical System:
Complete electrical schematics, wiring diagrams, battery, alternator, starter, lighting systems, fuse/relay identification and testing.
Climate Control:
Air conditioning (A/C) system diagnosis and repair, heating system, blower motor, controls.
Body And Chassis:
Body panel removal/installation, door mechanisms, hinges, locks, glass, interior trim, chassis lubrication.
Fuel System:
Fuel pump, fuel injectors, fuel filter replacement, fuel tank servicing.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation.
Steering System:
Power steering system, steering rack, steering column, steering linkage.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements.
Troubleshooting:
Diagnostic procedures, fault finding for all major systems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for components and systems, including engine rebuilds, transmission overhauls, electrical component replacement.
Diagnostics:
Detailed diagnostic steps for engine performance issues, electrical faults, ABS system malfunctions, and climate control problems.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and chassis repair.
📊 Manual Specifications
File Format
Format:
Likely a printed manual; digital format (PDF) would be a reproduction.
Print Quality
Quality:
High-quality paper and printing, designed for durability in a workshop environment.
Binding Type
Binding:
Likely hardcover or heavy-duty spiral-bound for lay-flat usability.
Paper Type
Paper:
Durable, often coated paper stock to resist grease and dirt.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers the M30 inline-six engines (e.g., 730i, 735i) and potentially the M60 V8 engines (e.g., 740i) if introduced in early 1990 models for certain markets.
Performance
M30 Engine Displacement:
3.0L (M30B30) and 3.5L (M30B35)
M30 Horsepower Typical:
Approx. 184-211 hp (depending on variant)
M30 Torque Typical:
Approx. 200-230 lb-ft (depending on variant)
Fuel System
Injection System:
Bosch Motronic electronic fuel injection and ignition management
Engine Design
Cylinder Configuration:
Inline-6 (M30) or V8 (M60)
Engine Components
Valvetrain:
SOHC (M30) or DOHC (M60)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., Getrag 260/5 for some models)
Optional
Optional Transmission:
4-speed Automatic Transmission (e.g., ZF 4HP22 EH)
Features
Transmission Control:
Electronic control for automatic transmissions (EH models), hydraulic control for manual.
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF Dexron-II or equivalent (specific type critical for EH transmission)
📐 Dimensions
Exterior
Wheelbase:
Approx. 117.4 inches (2982 mm)
Length:
Approx. 198.6 inches (5045 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 55.4 inches (1407 mm)
Weights
Curb Weight:
Approx. 3800-4200 lbs (1724-1905 kg) depending on engine and options
Gross Vehicle Weight Rating:
Approx. 5000-5300 lbs (2268-2404 kg)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Standard Tire Size:
Typically 205/65VR15 or 225/60VR15
🛡️ Safety Features
Ratings
Crash Test Data:
While official NHTSA/IIHS ratings for this era are less comprehensive, the E32 was engineered with a robust safety cage and significant structural integrity.
Active Features
ABS:
Standard Bosch ABS system (Anti-lock Braking System)
Passive Features
Airbags:
Driver-side airbag was optional or standard on later models of the E32 series, passenger airbag less common for 1990.
Seatbelts:
Front and rear 3-point seat belts
Chassis Design:
Crumple zones, reinforced safety cage construction.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems, often with cassette tape player and possibly an early CD changer option.
Climate Control:
Automatic climate control with multi-zone capabilities was a hallmark.
Driver Assistance
Cruise Control:
Electronic cruise control.
Onboard Computer:
Early form of onboard computer for trip data and basic vehicle status checks.
Connectivity
Exterior Features:
Power-adjustable side mirrors, heated mirrors, headlight washers/wipers were available.
Interior Features
Seating:
Power-adjustable front seats with memory functions, heated seats available.
Lighting:
Interior courtesy lighting, map lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or annually (refer to specific manual for exact BMW recommendations).
Spark Plug Replacement:
Highly variable based on type, often 30,000-60,000 miles for standard plugs.
Coolant Flush:
Typically every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Spec:
BMW High Performance Synthetic Oil, typically SAE 0W-30 or 5W-40 depending on climate (refer to specific manual for BMW approval numbers).
Coolant Spec:
BMW Blue Coolant or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 high-temperature brake fluid.
Known Issues
Common Wear Items:
Cooling system components (hoses, water pump, thermostat), front control arm bushings, fuel pump, ignition coil packs (if applicable), ABS sensors.
Electrical Gremlins:
Can experience minor electrical issues due to age, wiring harness degradation, and complex systems.
Head Gasket Risk:
While the M30 is robust, overheating can lead to head gasket issues, especially on higher mileage examples. The M60 V8 is more prone to Nikasil bore wear and VANOS issues.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, performance, and luxury sedans dates back decades. The E32 continued this tradition, evolving from the E23.
Model Evolution
E32 Introduction:
The E32 generation was introduced in 1986 as a successor to the E23 7 Series. It represented a significant leap in technology and design, including pioneering features for its time.
Production
Production Years:
1986-1994
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
The E32 generation was consistently praised by automotive journalists for its blend of performance, comfort, and technological innovation, often being a benchmark in the luxury sedan segment.
Ratings
Consumer Reports:
While specific ratings for the 1990 model year vary, the E32 was generally regarded as a well-engineered and reliable luxury vehicle for its time, with typical European car maintenance requirements.
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