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BMW E46 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series (E46) Year: 1999 Codes Chassis Code: E46 👋 Introduction Market Position Target Audience: BMW enthusiasts, DIY mechanics, independent repair shops Competitive Analysis Value Proposition: Provides authoritative, factory-level repair information, essential for maintaining the performance and longevity of the E46 platform. Key Features Accuracy: Based on official BMW factory documentation. Comprehensiveness: Covers all major mechanical, electrical, and body systems. Clarity: Step-by-step instructions with detailed diagrams. 📋 Manual Details Coverage Areas Primary Engine Variants Covered: 323i, 328i Body Styles Covered: Sedan (4-door), Coupe (2-door), Convertible (2-door), Sports Wagon (5-door) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (disassembly, assembly, inspection, repair) Engine Management: Yes (DME, sensors, actuators, ignition, fuel injection) Transmission Manual: Yes (removal, installation, internal repair) Transmission Automatic: Yes (removal, installation, mechatronics, hydraulic control) Drivetrain: Yes (driveshafts, differential, axle shafts) Suspension: Yes (front struts, rear multi-link, bushings, control arms) Steering: Yes (power steering rack, pump, linkages) Brakes: Yes (ABS, DSC, hydraulic components, disc/pad replacement) Electrical System: Yes (wiring diagrams, component testing, module diagnostics) HVAC: Yes (climate control, compressor, evaporator, heater core) Body And Chassis: Yes (body panels, doors, interior trim, noise insulation) Comfort Systems: Yes (power windows, mirrors, seats, sunroof) Procedures Included Maintenance: Yes (oil changes, filter replacements, fluid checks, spark plugs) Troubleshooting: Yes (diagnostic flowcharts, symptom-based diagnosis) Repair: Yes (component replacement, part adjustments) Disassembly Assembly: Yes (detailed step-by-step guides) Installation: Yes (new parts, upgraded components) Diagnostics: Yes (including use of BMW diagnostic tools if applicable) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and complex electrical diagnostics) 📊 Manual Specifications File Format Searchable Text: Yes (typically in well-produced PDFs) Printable: Yes Print Quality Image Resolution: High (clear diagrams and illustrations) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 323I: M52TU B25 Engine Code 328I: M52TU B28 Performance Displacement 323I: 2.5 Liters (2494 cc) Horsepower 323I: 168 hp @ 5500 rpm Torque 323I: 181 lb-ft @ 3500 rpm Displacement 328I: 2.8 Liters (2793 cc) Horsepower 328I: 190 hp @ 5500 rpm Torque 328I: 206 lb-ft @ 3500 rpm Fuel System Induction: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (premium recommended) Engine Mechanical Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Standard: 5-speed Manual (Getrag GS5-39DZ or ZF S5D 320Z) Optional Transmission Optional: 5-speed Automatic (Steptronic - GM 5L40-E) Features Clutch Type Manual: Dry single-plate clutch Transmission Fluid Manual: BMW MTF LT-2 (or equivalent GL-4 spec oil) Transmission Fluid Automatic: Dexron III (or Dexron VI equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 107.4 inches (2729 mm) Length Sedan: Approx. 177.4 inches (4494 mm) Width Sedan: Approx. 68.3 inches (1735 mm) Height Sedan: Approx. 55.7 inches (1415 mm) Weights Curb Weight 323I Sedan: Approx. 3285 lbs (1490 kg) Curb Weight 328I Sedan: Approx. 3350 lbs (1520 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for models equipped with side airbags) IIHS Front Offset: Good (for models tested) Active Features Traction Control: Standard (ASC+T - Automatic Stability Control + Traction) Stability Control: Optional (DSC - Dynamic Stability Control) Anti Lock Brakes: Standard (ABS) Passive Features Airbags: Standard front airbags; Optional front side airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Radio System: BMW Business CD or Professional CD radios with optional CD changer. Navigation: Optional MKIII Navigation system available. Driver Assistance Parking Sensors: Optional rear parking sensors (Park Distance Control - PDC). Connectivity Cruise Control: Standard on most models. Key Fob: Remote central locking with integrated key. 🔧 Maintenance Service Intervals Oil Change Interval: Variable, typically 7,500 - 15,000 miles or 12-24 months, depending on driving conditions and oil quality (Oil Service Indicator System). Engine Air Filter: Inspect every 15,000 miles, replace as needed (typically 30,000 miles). Cabin Air Filter: Replace every 15,000 - 30,000 miles (or annually). Spark Plugs: Replace approx. every 60,000 miles (depending on plug type). Fluid Specifications Engine Oil Spec: BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 0W-40 or 5W-40 (check manual for exact spec for M52TU). Coolant Spec: BMW Blue Coolant (G48 Ethylene Glycol based) or equivalent. Brake Fluid Spec: DOT 4 Known Issues Cooling System: Cracked expansion tanks, leaking water pumps, thermostat failures, radiator leaks (plastic tanks prone to aging). Vanos System: Leaking seals in the VANOS unit can cause rough idle, low-end torque loss, and rattling noises. Oil Pan Gasket: Common source of oil leaks, requiring subframe removal for replacement. Front Suspension: Wear on control arm bushings, tie rod ends, and sway bar links, leading to clunking and imprecise steering. Rear Main Seal: Another potential oil leak point, often addressed concurrently with clutch replacement. Window Regulators:...
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BMW E46 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series (E46)
Year:
1999
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Target Audience:
BMW enthusiasts, DIY mechanics, independent repair shops
Competitive Analysis
Value Proposition:
Provides authoritative, factory-level repair information, essential for maintaining the performance and longevity of the E46 platform.
Key Features
Accuracy:
Based on official BMW factory documentation.
Comprehensiveness:
Covers all major mechanical, electrical, and body systems.
Clarity:
Step-by-step instructions with detailed diagrams.
📋 Manual Details
Coverage Areas
Primary Engine Variants Covered:
323i, 328i
Body Styles Covered:
Sedan (4-door), Coupe (2-door), Convertible (2-door), Sports Wagon (5-door)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (disassembly, assembly, inspection, repair)
Engine Management:
Yes (DME, sensors, actuators, ignition, fuel injection)
Transmission Manual:
Yes (removal, installation, internal repair)
Transmission Automatic:
Yes (removal, installation, mechatronics, hydraulic control)
Drivetrain:
Yes (driveshafts, differential, axle shafts)
Suspension:
Yes (front struts, rear multi-link, bushings, control arms)
Steering:
Yes (power steering rack, pump, linkages)
Brakes:
Yes (ABS, DSC, hydraulic components, disc/pad replacement)
Electrical System:
Yes (wiring diagrams, component testing, module diagnostics)
HVAC:
Yes (climate control, compressor, evaporator, heater core)
Body And Chassis:
Yes (body panels, doors, interior trim, noise insulation)
Comfort Systems:
Yes (power windows, mirrors, seats, sunroof)
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, fluid checks, spark plugs)
Troubleshooting:
Yes (diagnostic flowcharts, symptom-based diagnosis)
Repair:
Yes (component replacement, part adjustments)
Disassembly Assembly:
Yes (detailed step-by-step guides)
Installation:
Yes (new parts, upgraded components)
Diagnostics:
Yes (including use of BMW diagnostic tools if applicable)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and complex electrical diagnostics)
📊 Manual Specifications
File Format
Searchable Text:
Yes (typically in well-produced PDFs)
Printable:
Yes
Print Quality
Image Resolution:
High (clear diagrams and illustrations)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 323I:
M52TU B25
Engine Code 328I:
M52TU B28
Performance
Displacement 323I:
2.5 Liters (2494 cc)
Horsepower 323I:
168 hp @ 5500 rpm
Torque 323I:
181 lb-ft @ 3500 rpm
Displacement 328I:
2.8 Liters (2793 cc)
Horsepower 328I:
190 hp @ 5500 rpm
Torque 328I:
206 lb-ft @ 3500 rpm
Fuel System
Induction:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (premium recommended)
Engine Mechanical
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual (Getrag GS5-39DZ or ZF S5D 320Z)
Optional
Transmission Optional:
5-speed Automatic (Steptronic - GM 5L40-E)
Features
Clutch Type Manual:
Dry single-plate clutch
Transmission Fluid Manual:
BMW MTF LT-2 (or equivalent GL-4 spec oil)
Transmission Fluid Automatic:
Dexron III (or Dexron VI equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 107.4 inches (2729 mm)
Length Sedan:
Approx. 177.4 inches (4494 mm)
Width Sedan:
Approx. 68.3 inches (1735 mm)
Height Sedan:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight 323I Sedan:
Approx. 3285 lbs (1490 kg)
Curb Weight 328I Sedan:
Approx. 3350 lbs (1520 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for models equipped with side airbags)
IIHS Front Offset:
Good (for models tested)
Active Features
Traction Control:
Standard (ASC+T - Automatic Stability Control + Traction)
Stability Control:
Optional (DSC - Dynamic Stability Control)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Standard front airbags; Optional front side airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Radio System:
BMW Business CD or Professional CD radios with optional CD changer.
Navigation:
Optional MKIII Navigation system available.
Driver Assistance
Parking Sensors:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Cruise Control:
Standard on most models.
Key Fob:
Remote central locking with integrated key.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically 7,500 - 15,000 miles or 12-24 months, depending on driving conditions and oil quality (Oil Service Indicator System).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically 30,000 miles).
Cabin Air Filter:
Replace every 15,000 - 30,000 miles (or annually).
Spark Plugs:
Replace approx. every 60,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Spec:
BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 0W-40 or 5W-40 (check manual for exact spec for M52TU).
Coolant Spec:
BMW Blue Coolant (G48 Ethylene Glycol based) or equivalent.
Brake Fluid Spec:
DOT 4
Known Issues
Cooling System:
Cracked expansion tanks, leaking water pumps, thermostat failures, radiator leaks (plastic tanks prone to aging).
Vanos System:
Leaking seals in the VANOS unit can cause rough idle, low-end torque loss, and rattling noises.
Oil Pan Gasket:
Common source of oil leaks, requiring subframe removal for replacement.
Front Suspension:
Wear on control arm bushings, tie rod ends, and sway bar links, leading to clunking and imprecise steering.
Rear Main Seal:
Another potential oil leak point, often addressed concurrently with clutch replacement.
Window Regulators:
Plastic components are known to fail, leading to inoperable windows.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW is renowned for 'The Ultimate Driving Machine,' emphasizing performance, luxury, and engineering precision.
Model Evolution
E46 Introduction:
The E46 generation succeeded the E36 and was produced from 1998 to 2006. It represented a significant leap in design, technology, and driving dynamics.
Design Language:
Characterized by Chris Bangle's influence, featuring sharper lines and a more sculpted appearance compared to its predecessor.
Production
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing, Regensburg), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
General Reputation:
The E46 generation is widely regarded as one of the best-handling and most engaging 3 Series models ever produced.
Ratings
Car And Driver 10Best:
The E46 328i was a consistent contender on Car and Driver's 10Best lists during its production run.
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