BMW F650GS & GS Dakar Motorcycle Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: F650GS / GS Dakar Engine Type: Parallel-Twin (Rotax-engineered) Engine Displacement: 800 cc 👋 Introduction Market Position Segment: Adventure Touring / Dual-Sport Motorcycle Target Audience: Owners of BMW F650GS and F650GS Dakar motorcycles seeking comprehensive maintenance and repair information. Competitive Analysis Key Selling Points Of Manual: All-inclusive coverage, detailed diagrams, step-by-step instructions, electrical schematics, diagnostic procedures. Key Features Manual Advantage: Empowers owners and independent repair shops to perform all necessary services and repairs, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Covered Models: BMW F650GS (2008-2012), BMW F650GS Dakar (2000-2007) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, fuel injection system, ignition system, cooling system, exhaust system, lubrication system. Transmission: Clutch, gearbox, final drive (chain/sprocket). Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, brakes (front and rear). Electrical: Wiring diagrams, battery, starter motor, alternator, lighting system, instrument cluster, ABS system (if applicable). Bodywork: Fairings, seat, fuel tank, fenders, trim components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, fluid checks. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation. Repair: Engine rebuilds, transmission overhauls, suspension repairs, electrical component replacement. Installation: Component replacement and installation procedures. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and diagnostic flowcharts. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for professional printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: F650GS: E8GS, GS Dakar: E8GS Engine Configuration: Parallel-twin, DOHC, 4-valve per cylinder Performance Horsepower F650Gs 2008+: 71 hp @ 7,000 rpm Torque F650Gs 2008+: 55 lb-ft @ 4,500 rpm Horsepower Gs Dakar 2000-2007: 50 hp @ 6,500 rpm Torque Gs Dakar 2000-2007: 44 lb-ft @ 5,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic Fuel Type: Unleaded gasoline, minimum 91 RON (87 AKI) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox Clutch Type: Wet multi-disc clutch Features Final Drive: Chain drive Transmission Fluid Type: SAE 75W-140 synthetic gear oil (for gearbox) 📐 Dimensions Exterior Seat Height F650Gs Standard: Approx. 820 mm (32.3 in) Seat Height Gs Dakar: Approx. 870 mm (34.3 in) Fuel Tank Capacity: 17.3 liters (4.6 US gal) Weights Dry Weight F650Gs 2008+: Approx. 190 kg (419 lbs) Dry Weight Gs Dakar 2000-2007: Approx. 191 kg (421 lbs) 🛡️ Safety Features Ratings ABS: Optional on some models, standard on later F650GS models (switchable). Active Features Braking System: Dual disc front brake, single disc rear brake. Hydraulic actuation. Suspension Travel Front: 170 mm (F650GS), 210 mm (GS Dakar) Suspension Travel Rear: 165 mm (F650GS), 210 mm (GS Dakar) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with analog tachometer on newer models; comprehensive diagnostics and warnings. Driver Assistance ABS System: Anti-lock Braking System, often switchable for off-road use. Connectivity Diagnostic Interface: OBD-II compatible for diagnostic scanning (on later models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Typically every 20,000 km (12,000 miles). Spark Plug Replacement: Refer to manual, typically around 20,000 km (12,000 miles). Fluid Specifications Engine Oil Type F650Gs 2008+: BMW Motorrad Advanced Synthetic Engine Oil SAE 5W-40 or equivalent API SJ/SL, JASO MA. Engine Oil Capacity F650Gs 2008+: Approx. 3.0 liters (3.2 US qt) with filter change. Engine Oil Type Gs Dakar 2000-2007: BMW Motorrad Synthetic Engine Oil SAE 20W-50 or equivalent API SJ/SL, JASO MA. Engine Oil Capacity Gs Dakar 2000-2007: Approx. 2.0 liters (2.1 US qt) with filter change. Coolant Type: BMW Motorrad Coolant or a high-quality ethylene glycol-based antifreeze/coolant with corrosion inhibitors (typically blue). Brake Fluid Type: DOT 4 or DOT 5.1 brake fluid. Known Issues Common F650Gs Dakar Issues: Stator failure, regulator/rectifier issues, water pump seal leaks, fuel pump strain. Common F650Gs 2008+ Issues: ABS sensor issues, clutch slave cylinder leaks, minor electrical gremlins (less common than older models). 📚 Vehicle History Brand Heritage Bmw Motorcycle Legacy: BMW Motorrad, a division of BMW AG, has a long-standing reputation for producing durable, innovative, and high-performance motorcycles. Model Evolution F650 Series Introduction: The F650GS Dakar was introduced in 2000 as a more rugged, off-road oriented version of the original F650 Funduro, featuring longer travel suspension and a higher seat. The F650GS (internal code E8GS) replaced the F650GS Dakar in 2008 with a new 800cc parallel-twin engine, significantly boosting performance and features. Production Manufacturing Location: Primarily manufactured in Germany by BMW and its partners (e.g.,...
Component replacement and installation procedures.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F650GS: E8GS, GS Dakar: E8GS
Engine Configuration:
Parallel-twin, DOHC, 4-valve per cylinder
Performance
Horsepower F650Gs 2008+:
71 hp @ 7,000 rpm
Torque F650Gs 2008+:
55 lb-ft @ 4,500 rpm
Horsepower Gs Dakar 2000-2007:
50 hp @ 6,500 rpm
Torque Gs Dakar 2000-2007:
44 lb-ft @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Clutch Type:
Wet multi-disc clutch
Features
Final Drive:
Chain drive
Transmission Fluid Type:
SAE 75W-140 synthetic gear oil (for gearbox)
📐 Dimensions
Exterior
Seat Height F650Gs Standard:
Approx. 820 mm (32.3 in)
Seat Height Gs Dakar:
Approx. 870 mm (34.3 in)
Fuel Tank Capacity:
17.3 liters (4.6 US gal)
Weights
Dry Weight F650Gs 2008+:
Approx. 190 kg (419 lbs)
Dry Weight Gs Dakar 2000-2007:
Approx. 191 kg (421 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional on some models, standard on later F650GS models (switchable).
Active Features
Braking System:
Dual disc front brake, single disc rear brake. Hydraulic actuation.
Suspension Travel Front:
170 mm (F650GS), 210 mm (GS Dakar)
Suspension Travel Rear:
165 mm (F650GS), 210 mm (GS Dakar)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer on newer models; comprehensive diagnostics and warnings.
Driver Assistance
ABS System:
Anti-lock Braking System, often switchable for off-road use.
Connectivity
Diagnostic Interface:
OBD-II compatible for diagnostic scanning (on later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Typically every 20,000 km (12,000 miles).
Spark Plug Replacement:
Refer to manual, typically around 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Type F650Gs 2008+:
BMW Motorrad Advanced Synthetic Engine Oil SAE 5W-40 or equivalent API SJ/SL, JASO MA.
Engine Oil Capacity F650Gs 2008+:
Approx. 3.0 liters (3.2 US qt) with filter change.
Engine Oil Type Gs Dakar 2000-2007:
BMW Motorrad Synthetic Engine Oil SAE 20W-50 or equivalent API SJ/SL, JASO MA.
Engine Oil Capacity Gs Dakar 2000-2007:
Approx. 2.0 liters (2.1 US qt) with filter change.
Coolant Type:
BMW Motorrad Coolant or a high-quality ethylene glycol-based antifreeze/coolant with corrosion inhibitors (typically blue).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Known Issues
Common F650Gs Dakar Issues:
Stator failure, regulator/rectifier issues, water pump seal leaks, fuel pump strain.
Common F650Gs 2008+ Issues:
ABS sensor issues, clutch slave cylinder leaks, minor electrical gremlins (less common than older models).
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW Motorrad, a division of BMW AG, has a long-standing reputation for producing durable, innovative, and high-performance motorcycles.
Model Evolution
F650 Series Introduction:
The F650GS Dakar was introduced in 2000 as a more rugged, off-road oriented version of the original F650 Funduro, featuring longer travel suspension and a higher seat. The F650GS (internal code E8GS) replaced the F650GS Dakar in 2008 with a new 800cc parallel-twin engine, significantly boosting performance and features.
Production
Manufacturing Location:
Primarily manufactured in Germany by BMW and its partners (e.g., Rotax for the engine).
🏆 Awards & Recognition
Recognitions
Model Reputation:
The F650GS series is widely recognized for its reliability, versatility, and suitability for both commuting and long-distance touring, earning a loyal following among riders.