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BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Variant: Standard Production Years Covered: 2005, 2006, 2007 Codes Chassis Code: E169 Engine Code: Rotax 4-TEC 👋 Introduction Market Position Segment: Adventure Touring / Dual-Sport Motorcycle Target Audience: Owners, DIY mechanics, professional workshops Competitive Analysis Competitors: KTM 640 Adventure, Honda Transalp, Kawasaki KLR650 Key Features Motorcycle Focus: Versatile, reliable, off-road capable dual-sport motorcycle Manual Value Proposition: Enables comprehensive DIY maintenance and repair, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Pages: 300-400+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Fuel System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires Electrical: Ignition System, Lighting, Instrumentation, Battery, Charging System, ECU, Wiring Diagrams Bodywork: Frame, Fairings, Seat, Fuel Tank, Body Panels, Ergonomics Procedures Included Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Coolant Flush Troubleshooting: Diagnostic Fault Codes, Common Problems and Solutions, Electrical System Diagnostics Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair Disassembly Assembly: Complete step-by-step procedures for all major components Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and gearbox rebuilds Diagnostic Capabilities: Includes detailed diagnostic procedures and specifications for fault finding 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Printability: Printable pages for physical reference Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, parallel-twin engine (Rotax E650) Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 12.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Est: 48 hp @ 6500 rpm Torque Est: 60 Nm @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON) Lubrication Oil Type Recommendation: SAE 20W-50 synthetic motorcycle oil Oil Capacity W Filter: Approx. 2.5 liters 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Optional Transmission: N/A Features Clutch Type: Wet multi-disc, cable-operated Final Drive: O-ring sealed chain drive Transmission Fluid Fluid Type: SAE 75W/90 API GL-4 or GL-5 hypoid gear oil Fluid Capacity: Approx. 0.7 liters 📐 Dimensions Exterior Length: Approx. 2180 mm Width Over Handlebars: Approx. 900 mm Height Over Seat: Approx. 1250 mm Seat Height Laden: Approx. 830 mm (standard) Weights Dry Weight: Approx. 193 kg Wet Weight: Approx. 207 kg Gross Vehicle Weight Rating: Approx. 415 kg Payload Capacity: Approx. 208 kg Fuel Capacity: 17.3 liters (including 3.5L reserve) Fuel Consumption Est: Approx. 4.5 - 5.5 L/100 km (depending on riding style) 🛡️ Safety Features Ratings ABS: Optional ABS (Anti-lock Braking System) available on some models Active Features Braking System Front: Dual disc, 300 mm diameter, twin-piston calipers Braking System Rear: Single disc, 240 mm diameter, single-piston caliper Passive Features Lighting: Halogen Headlight, LED Tail Light, Standard Turn Signals Instrumentation: Analog Tachometer, Digital Speedometer, Gear Indicator, Fuel Gauge, Clock, Diagnostic Warning Lights 💡 Technology Features Infotainment Infotainment System: N/A (Basic Instrumentation) Driver Assistance ABS Availability: Optional ABS system. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 12 months, whichever comes first Air Filter Check: Every 10,000 km Spark Plug Replacement: Every 20,000 km Valve Clearance Check: Every 20,000 km Fluid Specifications Coolant Type: BMW Motorrad Coolant (glycol-based, phosphate-free) or equivalent Brake Fluid Type: DOT 4 brake fluid Known Issues Common Wear Items: Chain and sprockets, brake pads, tires. Potential Issues: Water pump seal leaks (though less common on this generation), starter motor issues. Electrical Concerns: Wiring harness chafing at specific points (detailed in manual). 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Motorcycle Division History: Long history of producing high-quality, innovative motorcycles. Model Evolution F650Gs Lineage: Successor to the F650 Funduro, it represented a significant update and refinement. Generation Details: This generation (E169) marked the transition to fuel injection and further mechanical refinements. Production Manufacturing Location: Germany (assembled at BMW Motorrad's Berlin plant) Production Period: 2005-2007 for this specific manual coverage. 🏆 Awards & Recognition Recognitions Model Awards: Generally praised for its versatility, comfort for its class, and reliability. Ratings Owner Satisfaction: High owner satisfaction for its dual-purpose capabilities and durability. Certifications Emissions Standards: Meets prevailing emissions standards for its model years.
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BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Model Variant:
Standard
Production Years Covered:
2005, 2006, 2007
Codes
Chassis Code:
E169
Engine Code:
Rotax 4-TEC
👋 Introduction
Market Position
Segment:
Adventure Touring / Dual-Sport Motorcycle
Target Audience:
Owners, DIY mechanics, professional workshops
Competitive Analysis
Competitors:
KTM 640 Adventure, Honda Transalp, Kawasaki KLR650
Key Features
Motorcycle Focus:
Versatile, reliable, off-road capable dual-sport motorcycle
Manual Value Proposition:
Enables comprehensive DIY maintenance and repair, saving on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
300-400+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires
Electrical:
Ignition System, Lighting, Instrumentation, Battery, Charging System, ECU, Wiring Diagrams
Bodywork:
Frame, Fairings, Seat, Fuel Tank, Body Panels, Ergonomics
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Coolant Flush
Troubleshooting:
Diagnostic Fault Codes, Common Problems and Solutions, Electrical System Diagnostics
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair
Disassembly Assembly:
Complete step-by-step procedures for all major components
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and gearbox rebuilds
Diagnostic Capabilities:
Includes detailed diagnostic procedures and specifications for fault finding
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Printability:
Printable pages for physical reference
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, parallel-twin engine (Rotax E650)
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Est:
48 hp @ 6500 rpm
Torque Est:
60 Nm @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Lubrication
Oil Type Recommendation:
SAE 20W-50 synthetic motorcycle oil
Oil Capacity W Filter:
Approx. 2.5 liters
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-disc, cable-operated
Final Drive:
O-ring sealed chain drive
Transmission Fluid
Fluid Type:
SAE 75W/90 API GL-4 or GL-5 hypoid gear oil
Fluid Capacity:
Approx. 0.7 liters
📐 Dimensions
Exterior
Length:
Approx. 2180 mm
Width Over Handlebars:
Approx. 900 mm
Height Over Seat:
Approx. 1250 mm
Seat Height Laden:
Approx. 830 mm (standard)
Weights
Dry Weight:
Approx. 193 kg
Wet Weight:
Approx. 207 kg
Gross Vehicle Weight Rating:
Approx. 415 kg
Payload Capacity:
Approx. 208 kg
Fuel Capacity:
17.3 liters (including 3.5L reserve)
Fuel Consumption Est:
Approx. 4.5 - 5.5 L/100 km (depending on riding style)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Active Features
Braking System Front:
Dual disc, 300 mm diameter, twin-piston calipers
Braking System Rear:
Single disc, 240 mm diameter, single-piston caliper
Passive Features
Lighting:
Halogen Headlight, LED Tail Light, Standard Turn Signals
Instrumentation:
Analog Tachometer, Digital Speedometer, Gear Indicator, Fuel Gauge, Clock, Diagnostic Warning Lights
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Instrumentation)
Driver Assistance
ABS Availability:
Optional ABS system.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first
Air Filter Check:
Every 10,000 km
Spark Plug Replacement:
Every 20,000 km
Valve Clearance Check:
Every 20,000 km
Fluid Specifications
Coolant Type:
BMW Motorrad Coolant (glycol-based, phosphate-free) or equivalent
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires.
Potential Issues:
Water pump seal leaks (though less common on this generation), starter motor issues.
Electrical Concerns:
Wiring harness chafing at specific points (detailed in manual).
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division History:
Long history of producing high-quality, innovative motorcycles.
Model Evolution
F650Gs Lineage:
Successor to the F650 Funduro, it represented a significant update and refinement.
Generation Details:
This generation (E169) marked the transition to fuel injection and further mechanical refinements.
Production
Manufacturing Location:
Germany (assembled at BMW Motorrad's Berlin plant)
Production Period:
2005-2007 for this specific manual coverage.
🏆 Awards & Recognition
Recognitions
Model Awards:
Generally praised for its versatility, comfort for its class, and reliability.
Ratings
Owner Satisfaction:
High owner satisfaction for its dual-purpose capabilities and durability.
Certifications
Emissions Standards:
Meets prevailing emissions standards for its model years.
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