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BMW K 1200 LT 1999-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Model Code: K589 Model Designation: Luxus Tourer Generation Generation Name: First Generation Production Start Year: 1999 Production End Year: 2004 Codes Manual Product Name: BMW K 1200 LT 1999-2004 Workshop Service Repair Manual Manual Description Keywords: BMW K 1200 LT, 1999, 2000, 2001, 2002, 2003, 2004, Workshop Service Manual, PDF, Mechanical Technicians 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Customer: Long-distance touring riders seeking comfort, amenities, and premium features Competitive Analysis Key Competitors: Honda Gold Wing, Yamaha Royal Star Venture, Harley-Davidson Electra Glide Bmw Differentiation: Inline four-cylinder engine with Boxer-like smoothness, advanced ABS, comprehensive touring features, BMW engineering quality Key Features Feature 1: Spacious and comfortable touring ergonomics Feature 2: Integrated luggage system with ample storage Feature 3: Power-adjustable windshield Feature 4: Optional heated grips, seats, and audio system Feature 5: Smooth and powerful inline four-cylinder engine 📋 Manual Details Coverage Areas Primary Focus: Mechanical and Electrical Systems Vehicle Range: All K 1200 LT models from 1999 to 2004 Geographic Coverage: Global (Specifications may vary by market, but core procedures are universal) Page Count Estimated Pages: 800+ Manual Type Type: Workshop Service Repair Manual Target Audience: Professional Motorcycle Technicians, Experienced DIY Mechanics Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full overhaul, diagnosis, timing, fuel injection, ignition, lubrication, cooling Transmission: Clutch, gearbox, final drive (shaft drive) maintenance and repair Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: ABS (Integral ABS), hydraulic systems, caliper and rotor service, fluid replacement Electrical: Wiring diagrams, battery, charging system, lighting, instrumentation, ECU, diagnostic connectors Bodywork: Fairings, seat, luggage systems, wind deflector, maintenance access Comfort Features: Heated grips, heated seats, cruise control, power windshield, radio/audio system Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, air filter service, drive shaft lubrication Diagnostic Procedures: Troubleshooting charts, fault code interpretation (BMW specific), symptom-based diagnosis Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, electrical system repairs, ABS bleeding Adjustment Procedures: Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension settings Special Tools: Identification and usage of BMW-specific tools Technical Depth Diagnostic Capabilities: Advanced, including electronic diagnostics and component testing Repair Scope: Comprehensive, covering everything from basic tune-ups to complete engine and transmission rebuilds Detail Level: Detailed step-by-step instructions with exploded diagrams and torque specifications 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable PDF (allows keyword searching) Printability: Printable pages for hard copy reference Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 79 mm x 59 mm (3.11 in x 2.32 in) Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Fuel Delivery: Bosch Motronic MA 2.4 Fuel Injection Ignition System: Digital Electronic Ignition Performance Horsepower: 95 hp (70 kW) @ 6750 rpm (claimed) Torque: 115 Nm (84.8 lb-ft) @ 5250 rpm (claimed) Fuel System Fuel Type: Unleaded Premium (91+ octane recommended) Fuel Tank Capacity: 21 Liters (5.5 US gal) 🔧 Transmission Standard Transmission Type: 5-speed manual Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Shaft drive Features Gear Ratios: 1st: 2.615, 2nd: 1.778, 3rd: 1.333, 4th: 1.095, 5th: 0.928 (Subject to confirmation by manual) Transmission Fluid Type: SAE 75W/90 API GL 5 gear oil (Refer to manual for specific BMW part number) 📐 Dimensions Exterior Length: 2455 mm (96.6 in) Width: 985 mm (38.8 in) Height: 1520 mm (59.8 in) (Adjustable windshield) Wheelbase: 1627 mm (64.1 in) Weights Dry Weight: 315 kg (694 lbs) Gross Vehicle Weight Rating: 530 kg (1168 lbs) Payload Capacity: 215 kg (474 lbs) 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (Standard on most models) Active Features Lighting: Halogen headlights, integrated turn signals, LED taillight Braking: Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper Passive Features Rider Aids: Grip heaters, self-canceling turn signals (after duration or distance) 💡 Technology Features Infotainment Audio System: Optional integrated radio/cassette/CD system with speakers and handlebar controls Cruise Control: Electronic cruise control system for effortless highway cruising Driver Assistance ABS: BMW Integral ABS, providing coordinated braking for both wheels Connectivity Diagnostic Port: BMW 16-pin diagnostic connector for use with BMW diagnostic tools (e.g., MoDiT) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Air Filter Replacement: Every 20,000 km (12,000 miles) or as needed Spark Plug Replacement: Every 30,000 km (18,000 miles) (specific plug type depends on year/variant) Brake Fluid Change: Every 2 years or 20,000 km (12,000 miles) Drive Shaft Lubrication: Every 10,000 km (6,000 miles) Fluid Specifications Engine Oil Type: BMW Motorrad Advantec Ultimate Performance Engine Oil...
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BMW K 1200 LT 1999-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K 1200 LT
Model Code:
K589
Model Designation:
Luxus Tourer
Generation
Generation Name:
First Generation
Production Start Year:
1999
Production End Year:
2004
Codes
Manual Product Name:
BMW K 1200 LT 1999-2004 Workshop Service Repair Manual
Manual Description Keywords:
BMW K 1200 LT, 1999, 2000, 2001, 2002, 2003, 2004, Workshop Service Manual, PDF, Mechanical Technicians
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Customer:
Long-distance touring riders seeking comfort, amenities, and premium features
Competitive Analysis
Key Competitors:
Honda Gold Wing, Yamaha Royal Star Venture, Harley-Davidson Electra Glide
Bmw Differentiation:
Inline four-cylinder engine with Boxer-like smoothness, advanced ABS, comprehensive touring features, BMW engineering quality
Key Features
Feature 1:
Spacious and comfortable touring ergonomics
Feature 2:
Integrated luggage system with ample storage
Feature 3:
Power-adjustable windshield
Feature 4:
Optional heated grips, seats, and audio system
Feature 5:
Smooth and powerful inline four-cylinder engine
📋 Manual Details
Coverage Areas
Primary Focus:
Mechanical and Electrical Systems
Vehicle Range:
All K 1200 LT models from 1999 to 2004
Geographic Coverage:
Global (Specifications may vary by market, but core procedures are universal)
Page Count
Estimated Pages:
800+
Manual Type
Type:
Workshop Service Repair Manual
Target Audience:
Professional Motorcycle Technicians, Experienced DIY Mechanics
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnosis, timing, fuel injection, ignition, lubrication, cooling
Transmission:
Clutch, gearbox, final drive (shaft drive) maintenance and repair
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
ABS (Integral ABS), hydraulic systems, caliper and rotor service, fluid replacement
Electrical:
Wiring diagrams, battery, charging system, lighting, instrumentation, ECU, diagnostic connectors
Bodywork:
Fairings, seat, luggage systems, wind deflector, maintenance access
Comfort Features:
Heated grips, heated seats, cruise control, power windshield, radio/audio system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, air filter service, drive shaft lubrication
Diagnostic Procedures:
Troubleshooting charts, fault code interpretation (BMW specific), symptom-based diagnosis
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, electrical system repairs, ABS bleeding
Adjustment Procedures:
Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension settings
Special Tools:
Identification and usage of BMW-specific tools
Technical Depth
Diagnostic Capabilities:
Advanced, including electronic diagnostics and component testing
Repair Scope:
Comprehensive, covering everything from basic tune-ups to complete engine and transmission rebuilds
Detail Level:
Detailed step-by-step instructions with exploded diagrams and torque specifications
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF (allows keyword searching)
Printability:
Printable pages for hard copy reference
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm (3.11 in x 2.32 in)
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Fuel Delivery:
Bosch Motronic MA 2.4 Fuel Injection
Ignition System:
Digital Electronic Ignition
Performance
Horsepower:
95 hp (70 kW) @ 6750 rpm (claimed)
Torque:
115 Nm (84.8 lb-ft) @ 5250 rpm (claimed)
Fuel System
Fuel Type:
Unleaded Premium (91+ octane recommended)
Fuel Tank Capacity:
21 Liters (5.5 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Shaft drive
Features
Gear Ratios:
1st: 2.615, 2nd: 1.778, 3rd: 1.333, 4th: 1.095, 5th: 0.928 (Subject to confirmation by manual)
Transmission Fluid Type:
SAE 75W/90 API GL 5 gear oil (Refer to manual for specific BMW part number)
📐 Dimensions
Exterior
Length:
2455 mm (96.6 in)
Width:
985 mm (38.8 in)
Height:
1520 mm (59.8 in) (Adjustable windshield)
Wheelbase:
1627 mm (64.1 in)
Weights
Dry Weight:
315 kg (694 lbs)
Gross Vehicle Weight Rating:
530 kg (1168 lbs)
Payload Capacity:
215 kg (474 lbs)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Standard on most models)
Active Features
Lighting:
Halogen headlights, integrated turn signals, LED taillight
Braking:
Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper
Passive Features
Rider Aids:
Grip heaters, self-canceling turn signals (after duration or distance)
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette/CD system with speakers and handlebar controls
Cruise Control:
Electronic cruise control system for effortless highway cruising
Driver Assistance
ABS:
BMW Integral ABS, providing coordinated braking for both wheels
Connectivity
Diagnostic Port:
BMW 16-pin diagnostic connector for use with BMW diagnostic tools (e.g., MoDiT)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed
Spark Plug Replacement:
Every 30,000 km (18,000 miles) (specific plug type depends on year/variant)
Brake Fluid Change:
Every 2 years or 20,000 km (12,000 miles)
Drive Shaft Lubrication:
Every 10,000 km (6,000 miles)
Fluid Specifications
Engine Oil Type:
BMW Motorrad Advantec Ultimate Performance Engine Oil 5W-40 or equivalent (API SG/SH/SJ/SL or higher, JASO MA/MA2)
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US qt) with filter change
Coolant Type:
BMW Coolant (G48 ethylene glycol-based, blue) mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW approval, e.g., BMW Brake Fluid DOT 4)
Known Issues
Issue 1:
ABS modulator failure (can be costly to repair/replace)
Issue 2:
Starter motor reliability concerns (periodic checks recommended)
Issue 3:
Electrical gremlins, particularly related to accessory wiring or the CAN-bus system (requires skilled diagnosis)
Issue 4:
Rear shock absorber seal leaks (common with age and mileage)
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
Founded in 1916, BMW Motorrad is renowned for its engineering prowess, quality, and sporty yet reliable motorcycles.
Motorcycle Philosophy:
Focus on rider comfort, performance, and advanced technology.
Model Evolution
K Series Introduction:
The K-series debuted in 1983 with the K100, featuring BMW's innovative transverse inline-four engine.
K1200Lt Development:
The K 1200 LT was introduced as BMW's flagship touring motorcycle, building upon the K-series platform with enhanced comfort and luxury features.
Updates During Production:
Minor updates and refinements were made throughout its production run, with the core platform remaining consistent.
Production
Manufacturing Location:
Berlin, Germany (Spandau Plant)
🏆 Awards & Recognition
Recognitions
Touring Magazine Reviews:
Consistently praised in motorcycle touring publications for its comfort, performance, and extensive features.
Ratings
Customer Satisfaction:
Generally high customer satisfaction, particularly among riders who value long-distance comfort and BMW's build quality.
Certifications
Emissions Standards:
Designed to meet emissions standards prevalent in its production era, specific certifications vary by market.
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