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BMW K1200 K1200RS 2003 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2003 Codes Chassis Code: K589 👋 Introduction Market Position Market Position: The BMW K1200RS of this era represented BMW's commitment to high-performance sport-touring motorcycles, offering a blend of blistering speed, long-distance comfort, and advanced technology, positioning it against rivals like Ducati's sportbikes and Yamaha's FJR1300. Competitive Analysis Competitive Analysis: Competed with other premium sport-touring motorcycles, emphasizing its inline-four engine, shaft drive, and advanced rider aids. Known for its stability at high speeds and touring capability. Key Features Key Features: Powerful inline-four engine, shaft drive, aerodynamic fairing, integrated ABS braking system, comfortable ergonomics for long rides. 📋 Manual Details Coverage Areas Coverage Areas: Full Service, Repair, Maintenance, Rebuilding, Refurbishing, Restoration Page Count Page Count: Extensive (precise count not specified, but described as 'very detailed') Manual Type Manual Type: Full Service Repair Manual Language Language: English (assumed based on product description context) Format Format: Digital (likely PDF, common for online sales) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Drivetrain, Suspension (Front & Rear), Brakes (ABS/Integral), Electrical System (including ECU, Wiring Diagrams), Chassis, Bodywork, Cooling System, Lubrication System, Wheels & Tires, Instrumentation, Controls Procedures Included Procedures Included: Routine Maintenance, Scheduled Service, Troubleshooting Guides, Diagnostic Procedures, Component Removal & Installation, Reassembly, Adjustments, Repair Techniques, Overhaul Procedures, Electrical System Diagnostics, Torque Specifications, Special Tool Recommendations Technical Depth Technical Depth: Comprehensive, ranging from basic owner maintenance to complete engine and gearbox rebuilds, advanced electrical diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format File Format: Likely PDF (searchable, printable) Print Quality Print Quality: N/A (digital product) Binding Type Binding Type: N/A (digital product) Paper Type Paper Type: N/A (digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc Bore X Stroke: 77.6 mm x 64 mm Compression Ratio: 10.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130-135 hp @ 8,000 rpm (Varies slightly by market/specification) Torque: Approx. 115 Nm (85 lb-ft) @ 6,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium (95 RON) Fuel Tank Capacity: 22 Liters (5.8 US gallons) Engine Management Ignition System: Digital electronic ignition Lubrication Oil Type: BMW Motorrad Advanced Synthetic SAE 5W-40 API SG/JASO MA Oil Capacity: Approx. 4.5 Liters (with filter change) Cooling System Cooling Type: Liquid-cooled Coolant Type: BMW Motorcycle Coolant (Ethylene Glycol based, with corrosion inhibitors) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Transmission Fluid Gearbox Oil Type: BMW Gear Oil SAE 75W-90 GL-4 Final Drive Oil Type: BMW Gear Oil SAE 75W-90 GL-4 📐 Dimensions Exterior Length: Approx. 2,220 mm (87.4 in) Width: Approx. 940 mm (37 in) (at handlebars) Height: Approx. 1,430 mm (56.3 in) (at windscreen) Weights Dry Weight: Approx. 243 kg (536 lbs) Curb Weight: Approx. 270 kg (595 lbs) (with fluids and ready to ride) Gross Vehicle Weight Rating: Approx. 490 kg (1080 lbs) 🛡️ Safety Features Ratings ABS: BMW Integral ABS (standard on most models) Active Features Braking System: Hydraulically actuated disc brakes, front: dual 320 mm discs, rear: single 265 mm disc. Integral ABS system means front brake lever actuates front brake and a portion of the rear brake. Lighting: Halogen headlights, integrated turn signals, LED taillight. 💡 Technology Features Infotainment Instrumentation: Comprehensive analog tachometer and speedometer, LCD multi-function display showing fuel level, engine temperature, gear indicator, trip meters, clock, and diagnostic codes. Driver Assistance ABS: BMW Integral ABS system significantly enhances braking safety, providing anti-lock protection for both wheels. Connectivity Diagnostic Interface: On-board diagnostic system accessible via specialized tools, detailed in the manual. Comfort Features Adjustable Windscreen: Electrically or manually adjustable windscreen for optimal wind deflection and rider comfort. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Significant inspections and component checks at 20,000 km (12,000 miles) and 40,000 km (24,000 miles), including valve clearance checks. Spark Plug Replacement: Refer to manual, typically around 20,000-40,000 km depending on spark plug type. Fluid Specifications Brake Fluid Type: DOT 4 (low viscosity recommended) Coolant Type: BMW Motorcycle Coolant Engine Oil Grade: SAE 5W-40 API SG/JASO MA Known Issues Known Issues: Potential issues include aging fuel pump seals, occasional ABS modulator faults, paralever spline wear (though less common than on single-cylinder models), and wear on the self-adjusting clutch mechanism. Electrical connectors can also be a source of intermittent faults if not protected. Maintenance Tasks Valve Adjustment: Required at specified intervals, typically involves shims. Fuel Injector Cleaning: Recommended periodically as part of major services. 📚 Vehicle History Brand Heritage Brand Heritage: BMW Motorrad boasts a long history of producing innovative and high-quality motorcycles, renowned for their engineering prowess, durability, and distinctive rider experience. Model...
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BMW K1200 K1200RS 2003 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
2003
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Market Position:
The BMW K1200RS of this era represented BMW's commitment to high-performance sport-touring motorcycles, offering a blend of blistering speed, long-distance comfort, and advanced technology, positioning it against rivals like Ducati's sportbikes and Yamaha's FJR1300.
Competitive Analysis
Competitive Analysis:
Competed with other premium sport-touring motorcycles, emphasizing its inline-four engine, shaft drive, and advanced rider aids. Known for its stability at high speeds and touring capability.
Key Features
Key Features:
Powerful inline-four engine, shaft drive, aerodynamic fairing, integrated ABS braking system, comfortable ergonomics for long rides.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service, Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Page Count
Page Count:
Extensive (precise count not specified, but described as 'very detailed')
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English (assumed based on product description context)
Format
Format:
Digital (likely PDF, common for online sales)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Drivetrain, Suspension (Front & Rear), Brakes (ABS/Integral), Electrical System (including ECU, Wiring Diagrams), Chassis, Bodywork, Cooling System, Lubrication System, Wheels & Tires, Instrumentation, Controls
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Troubleshooting Guides, Diagnostic Procedures, Component Removal & Installation, Reassembly, Adjustments, Repair Techniques, Overhaul Procedures, Electrical System Diagnostics, Torque Specifications, Special Tool Recommendations
Technical Depth
Technical Depth:
Comprehensive, ranging from basic owner maintenance to complete engine and gearbox rebuilds, advanced electrical diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
File Format:
Likely PDF (searchable, printable)
Print Quality
Print Quality:
N/A (digital product)
Binding Type
Binding Type:
N/A (digital product)
Paper Type
Paper Type:
N/A (digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Compression Ratio:
10.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130-135 hp @ 8,000 rpm (Varies slightly by market/specification)
Torque:
Approx. 115 Nm (85 lb-ft) @ 6,750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded Premium (95 RON)
Fuel Tank Capacity:
22 Liters (5.8 US gallons)
Engine Management
Ignition System:
Digital electronic ignition
Lubrication
Oil Type:
BMW Motorrad Advanced Synthetic SAE 5W-40 API SG/JASO MA
Oil Capacity:
Approx. 4.5 Liters (with filter change)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
BMW Motorcycle Coolant (Ethylene Glycol based, with corrosion inhibitors)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Transmission Fluid
Gearbox Oil Type:
BMW Gear Oil SAE 75W-90 GL-4
Final Drive Oil Type:
BMW Gear Oil SAE 75W-90 GL-4
📐 Dimensions
Exterior
Length:
Approx. 2,220 mm (87.4 in)
Width:
Approx. 940 mm (37 in) (at handlebars)
Height:
Approx. 1,430 mm (56.3 in) (at windscreen)
Weights
Dry Weight:
Approx. 243 kg (536 lbs)
Curb Weight:
Approx. 270 kg (595 lbs) (with fluids and ready to ride)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (standard on most models)
Active Features
Braking System:
Hydraulically actuated disc brakes, front: dual 320 mm discs, rear: single 265 mm disc. Integral ABS system means front brake lever actuates front brake and a portion of the rear brake.
Lighting:
Halogen headlights, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Comprehensive analog tachometer and speedometer, LCD multi-function display showing fuel level, engine temperature, gear indicator, trip meters, clock, and diagnostic codes.
Driver Assistance
ABS:
BMW Integral ABS system significantly enhances braking safety, providing anti-lock protection for both wheels.
Connectivity
Diagnostic Interface:
On-board diagnostic system accessible via specialized tools, detailed in the manual.
Comfort Features
Adjustable Windscreen:
Electrically or manually adjustable windscreen for optimal wind deflection and rider comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Significant inspections and component checks at 20,000 km (12,000 miles) and 40,000 km (24,000 miles), including valve clearance checks.
Spark Plug Replacement:
Refer to manual, typically around 20,000-40,000 km depending on spark plug type.
Fluid Specifications
Brake Fluid Type:
DOT 4 (low viscosity recommended)
Coolant Type:
BMW Motorcycle Coolant
Engine Oil Grade:
SAE 5W-40 API SG/JASO MA
Known Issues
Known Issues:
Potential issues include aging fuel pump seals, occasional ABS modulator faults, paralever spline wear (though less common than on single-cylinder models), and wear on the self-adjusting clutch mechanism. Electrical connectors can also be a source of intermittent faults if not protected.
Maintenance Tasks
Valve Adjustment:
Required at specified intervals, typically involves shims.
Fuel Injector Cleaning:
Recommended periodically as part of major services.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad boasts a long history of producing innovative and high-quality motorcycles, renowned for their engineering prowess, durability, and distinctive rider experience.
Model Evolution
Model Evolution:
The K1200RS evolved from BMW's K-series 'flying brick' design, transitioning to a more transversely mounted inline-four engine. The 2003 model represented a refinement of this platform, focusing on improved performance, aerodynamics, and rider comfort for sport-touring.
Production
Production Years:
The K1200RS model line generally spanned from the late 1990s to the mid-2000s, with the 2003 model being a significant iteration.
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2003 K1200RS are not readily available in general product data, the model was consistently praised by motorcycle press for its performance, touring capability, and engineering excellence, reflecting BMW's reputation for award-winning motorcycles.
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