BMW K1200LT 1999-2004 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: Tourer Generation Generation Identifier: First Generation K1200LT Codes Vin Model Code Prefix: WB Model Series Code: K589 👋 Introduction Market Position Motorcycle Segment: Luxury Touring Motorcycle Target Audience: Long-distance touring riders seeking comfort, amenities, and performance. Competitive Analysis Key Competitors Era: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture. Key Features Design Philosophy: Premium touring experience with BMW's signature engineering, comfort, and reliability. Distinctive Elements: Integral ABS, electrically adjustable windscreen, powerful boxer engine (in later iterations, but 1200LT uses inline-four), extensive luggage capacity, rider comfort features. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Page Count: 452 Manual Type Manual Type: Workshop Service Manual Intended Use: Repair and Maintenance Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly of engine components including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, timing chain, oil pump. Engine Management And Fuel: EFI system, fuel injectors, fuel pump, fuel pressure regulator, throttle body, idle control, ignition system, spark plugs, ignition coils, ECU diagnostics and troubleshooting. Transmission: Clutch operation, gear selection mechanism, gearbox assembly, troubleshooting, fluid specifications, and maintenance. Drivetrain: Final drive unit, shaft drive system, universal joints, maintenance, and repair procedures. Suspension: Front telelever suspension, rear monolever suspension, shock absorbers, springs, fork seals, calibration, and troubleshooting. Brakes: Integral ABS II braking system, brake calipers, brake discs, brake lines, master cylinders, brake fluid specifications, bleeding procedures, and system diagnostics. Electrical System: Battery, charging system, starter motor, lighting system (headlights, taillights, indicators), horn, dashboard instrumentation, wiring diagrams, fuses, relays. Bodywork And Fairings: Fairing removal and installation, seat assembly, luggage systems (top case, saddlebags), wind deflector, fuel tank, body panel fasteners. Comfort Systems: Heated grips, heated seats, electric windscreen adjustment, cruise control system operation and troubleshooting. Diagnostic Tools: Information on BMW's diagnostic systems (e.g., MoDiTeC) and common diagnostic codes. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive shaft lubrication, final drive oil change. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues related to all major systems. Repair Procedures: Detailed instructions for the removal, repair, and reinstallation of all components. Electrical Diagnostics: Use of multimeters, testing circuits, diagnosing electrical faults with wiring diagrams. Suspension Setup And Adjustment: Procedures for adjusting pre-load, damping, and other suspension settings where applicable. Brake System Maintenance: Bleeding, pad replacement, disc inspection, ABS sensor checks. Technical Depth Technical Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format PDF Version: Likely PDF 1.4 or higher, ensuring compatibility with most viewers. Searchability: Searchable text content, enabling quick location of specific information. Print Quality Printability: High-resolution pages, suitable for printing individual sections or the entire manual. Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke Displacement: 1171 cc Bore X Stroke: 77.6 mm x 64.0 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.0:1 Fuel Delivery: Bosch Motronic MA 2.4 Fuel Injection (EFI) Performance Horsepower: 98 hp @ 7500 rpm Torque: 115 Nm (85 lb-ft) @ 5250 rpm Fuel System Fuel Type: Unleaded Premium Gasoline (95 RON / 91 AKI) Fuel Tank Capacity: 22 Liters (5.8 US gal) 🔧 Transmission Standard Transmission Type: 5-speed Manual Clutch Type: Hydraulically actuated, Multi-plate wet clutch Features Drivetrain: Shaft Drive 📐 Dimensions Exterior Length: 2430 mm (95.7 in) Width: 990 mm (39.0 in) (over mirrors) Height: 1430 mm (56.3 in) (without windscreen, depending on adjustment) Weights Dry Weight: 317 kg (699 lbs) Wet Weight: 335 kg (738.5 lbs) (approximate, with full fluids) Gross Vehicle Weight Rating Gvwr: 565 kg (1246 lbs) Payload Capacity: 230 kg (507 lbs) 🛡️ Safety Features Ratings ABS System: BMW Integral ABS II (Standard) Active Features Braking Performance: Combined braking action, front and rear brake actuation from either lever, with rear brake actuation from foot pedal. Lighting: Halogen Headlight, LED Taillight, Amber Turn Signals. Passive Features Body Construction: Sturdy frame construction with extensive fairings for rider protection and aerodynamics. 💡 Technology Features Infotainment Audio System: Integrated FM Radio with cassette player (optional CD changer available). Display Technology: Analog gauges for speedometer, tachometer, fuel level; digital display for clock, odometer, trip meters, gear indicator. Driver Assistance Cruise Control: Standard electronically controlled cruise control. Windscreen Adjustment: Electrically powered, adjustable windscreen for optimal wind protection. Connectivity Accessory Power: 12V accessory sockets for charging devices. Comfort Features Heated Elements: Heated grips and heated seats (rider and passenger) as standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,200 miles) or annually, whichever comes first. Spark Plug Replacement Interval: Every 20,000 km (12,400 miles) Air...
Occasional issues with dashboard electronics, stator winding failures (less common on later models), and battery drain from accessories if not managed.
Fuel System Concerns:
Fuel pump longevity can be a concern, and injector cleaning may be necessary over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Bmw Motorcycle Legacy:
Long-standing reputation for engineering excellence, quality, and innovation in motorcycles.
Model Evolution
Predecessor Model:
K1100LT
Design Basis:
Evolution of the K-series platform, focusing on luxury touring comfort.
Production
Production Period:
1999-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Generally well-received for its comfort and touring capability, solidifying BMW's position in the luxury touring segment.