BMW K1200LT 1997-2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Vehicle Type: Motorcycle Generation Generation Identifier: First Generation (K589) Codes Chassis Code Range: K589 👋 Introduction Market Position Vehicle Segment: Luxury Touring Motorcycle Target Audience: Long-distance touring riders seeking comfort, features, and performance. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Venture Royale. Key Features Distinctive Attributes: Powerful inline-four engine, Telelever front suspension, integrated audio system, electric windscreen, extensive luggage capacity. Manual Value Proposition Manual Benefit: Enables owners and technicians to perform all necessary maintenance, repairs, and diagnostics efficiently and accurately, saving time and money. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection, ignition system. Transmission And Drivetrain: Clutch operation, gearbox servicing, final drive maintenance, shaft drive inspection. Suspension And Steering: Front fork overhaul (including BMW's Telelever system), rear shock absorber adjustment and replacement, steering head bearing service. Braking System: ABS system diagnostics and repair, brake fluid replacement, caliper and master cylinder servicing, pad and rotor replacement. Electrical System: Wiring diagrams, battery maintenance, alternator and starter motor testing, lighting system, instrument cluster, ECU diagnostics. Fuel System: Fuel pump, injectors, fuel tank, fuel lines, EVAP system. Exhaust System: Catalytic converter, mufflers, exhaust manifold inspection and replacement. Bodywork And Fairings: Fairing removal and installation, seat servicing, luggage system maintenance, accessory fitment. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, valve clearance adjustments, lubrication points, brake fluid flush. Troubleshooting: Diagnostic codes, symptom-based troubleshooting for common issues. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications. Technical Depth Depth Of Coverage: Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 16-valve, Inline-Four Engine Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 70.5 mm x 75 mm (2.78 in x 2.95 in) Compression Ratio: 10.2:1 Performance Horsepower: 98 hp (73 kW) @ 7500 rpm Torque: 77 lb-ft (104 Nm) @ 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential fuel injection. Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI) Lubrication Oil Capacity With Filter: Approx. 4.2 liters (4.4 US qt) Recommended Oil Viscosity: SAE 15W-50 or SAE 20W-50 (depending on climate) 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Options: Optional 5-speed manual with electronic reverse gear. Features Clutch Type: Hydraulically operated, multi-plate wet clutch. Final Drive: Shaft drive with universal joint and bevel gear. Transmission Fluid Transmission Fluid Type: BMW recommends specific gear oil (refer to manual for exact part number and specification). 📐 Dimensions Exterior Length: Approx. 2515 mm (99.0 in) Width At Handlebars: Approx. 960 mm (37.8 in) Height At Seat: Approx. 800 mm (31.5 in) (adjustable) Weights Dry Weight: Approx. 309 kg (681 lbs) Gross Vehicle Weight Rating: Approx. 555 kg (1224 lbs) Payload Capacity: Approx. 246 kg (542 lbs) Cargo Luggage Capacity: Integrated hard saddlebags and top case with ample storage. 🛡️ Safety Features Ratings ABS: BMW Motorrad Integral ABS (Anti-lock Braking System) standard. Active Features Braking System Details: Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper. Lighting: Halogen headlights, LED taillight, integrated turn signals. Passive Features Chassis Design: Aluminum composite frame, integrated crash protection (engine guards, fairing protection). Windscreen: Electrically adjustable windscreen for optimal rider comfort and protection. 💡 Technology Features Infotainment Audio System: Integrated stereo system with AM/FM radio, cassette player (later models may have CD changer option), and speakers. Cruise Control: Standard electronic cruise control for highway comfort. Driver Assistance ABS Integration: Integral ABS system that provides anti-lock braking for both wheels. Connectivity Accessory Options: Pre-wiring for GPS navigation systems, heated grips, and auxiliary lighting. Vehicle Electronics Instrument Cluster: Analog tachometer and speedometer, multi-function LCD display showing fuel level, coolant temperature, gear indicator, trip meters, and warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles), including valve clearance checks. Brake Fluid Replacement Interval: Every 2 years, regardless of mileage. Fluid Specifications Coolant Type: BMW recommended coolant (ethylene glycol based, with corrosion inhibitors). Brake Fluid Type: DOT 4. Final Drive Oil Type: BMW recommends specific hypoid gear oil (refer to manual for part number). Known Issues Common Wear Items: Water pump seal,...
Electrically adjustable windscreen for optimal rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with AM/FM radio, cassette player (later models may have CD changer option), and speakers.
Cruise Control:
Standard electronic cruise control for highway comfort.
Driver Assistance
ABS Integration:
Integral ABS system that provides anti-lock braking for both wheels.
Connectivity
Accessory Options:
Pre-wiring for GPS navigation systems, heated grips, and auxiliary lighting.
Vehicle Electronics
Instrument Cluster:
Analog tachometer and speedometer, multi-function LCD display showing fuel level, coolant temperature, gear indicator, trip meters, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles), including valve clearance checks.
Brake Fluid Replacement Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant Type:
BMW recommended coolant (ethylene glycol based, with corrosion inhibitors).
Brake Fluid Type:
DOT 4.
Final Drive Oil Type:
BMW recommends specific hypoid gear oil (refer to manual for part number).
Known Issues
Common Wear Items:
Water pump seal, starter motor brushes, clutch slave cylinder seal, fuel pump relay.
Electrical Gremlins:
Occasional issues with dashboard illumination and warning lights, often related to connector integrity.
Suspension Wear:
Front and rear shock absorber seals can degrade over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), Germany.
Motorcycle Division Legacy:
BMW has a long and storied history in motorcycle manufacturing, known for innovation, quality, and performance.
Model Evolution
K Series Introduction:
The K-series motorcycles, introduced in the early 1980s, were BMW's first production motorcycles with fuel injection and shaft drive, and featured innovative inline-four engines.
K1200Lt Development:
The K1200LT was developed as a direct successor to the K1100LT, focusing on enhanced touring capabilities, comfort, and advanced features.
Production
Production Years:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Critical Reception:
Widely praised for its comfort, stability, and touring capabilities, often cited as one of the most comfortable motorcycles for long-distance travel.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its robust build quality and touring amenities.
Certifications
Emissions Compliance:
Meets relevant emissions standards for its production years.