🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2004 Product Name: BMW K1200 K1200RS 2004 All Service Repair Manual Download Generation K Series Generation: Second Generation K1200 Codes Engine Code: K1200RS (engine variant may differ slightly based on specific build, but generally based on the K1200 family) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Riders seeking performance, comfort, and long-distance capability Competitive Analysis Key Competitors: Honda VFR, Kawasaki GTR series, Yamaha FJR1300 Key Features Design Philosophy: Emphasis on rider comfort, aerodynamic efficiency, and powerful, smooth engine delivery Innovations: BMW's signature telelever front suspension and paralever rear suspension for refined handling 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance Component Coverage: Engine, gearbox, chassis, electrical system, bodywork, suspension, brakes, fuel system, exhaust system, cooling system Diagnostic Coverage: Troubleshooting guides, fault code interpretation, diagnostic procedures Page Count Estimated Page Count: 800+ Manual Type Type: Service and Repair Manual Purpose: DIY repairs, professional workshop use, maintenance planning Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Management: EFI, ignition timing, idle control, sensor diagnostics (e.g., Lambda, crank position, throttle position) Powertrain: Clutch operation, gearbox disassembly/assembly, final drive (shaft drive) maintenance Electrical System: Wiring diagrams, lighting circuits, starter system, charging system, ABS II, instrument cluster troubleshooting, ECU functions Suspension And Steering: Front fork service (e.g., oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing maintenance Braking System: Brake fluid replacement, caliper service, ABS system bleeding procedures, disc and pad inspection/replacement Fuel And Exhaust: Fuel pump operation, injector cleaning, exhaust system inspection and replacement Cooling System: Coolant type and capacity, radiator service, fan operation Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive shaft lubrication Major Repairs: Engine top-end rebuild, transmission overhaul, clutch replacement, ABS unit repair Troubleshooting: Step-by-step diagnostic flowcharts for common and uncommon problems Electrical Diagnostics: Component testing, wiring continuity checks, sensor signal analysis Special Tool Usage: Identification and application of BMW-specific tools for complex procedures Technical Depth Depth: Detailed, from basic fluid checks to complete engine disassembly and reassembly Torque Specifications: Included for all critical fasteners and components Clearances And Tolerances: Provided for engine internals, bearings, and other critical wear parts 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (typically) Print Quality Resolution: High-resolution images and diagrams Clarity: Clear, legible text and sharp illustrations Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Configuration: Inline 4-cylinder Displacement: 1171 cc Bore X Stroke: 79 mm x 59 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 110 hp (approx. at 8,200 rpm) Torque: 117 Nm (approx. at 6,750 rpm) Redline: 9,000 rpm (approx.) Fuel System Induction: Electronic Fuel Injection (Bosch Motronic ME 2.4) Fuel Type: Unleaded Premium (95 RON recommended) Fuel Capacity: 24 Liters (6.3 US gallons) 🔧 Transmission Standard Type: 6-speed manual Drive: Shaft drive Optional Optional Transmission: N/A for this model year Features Clutch Type: Hydraulically operated, dry single-plate Gearbox Oil Spec: SAE 75W-90 API GL-4 (refer to manual for specific BMW part number) 📐 Dimensions Exterior Length: 2,165 mm (85.2 in) Width: 925 mm (36.4 in) Height: 1,420 mm (55.9 in) Wheelbase: 1,503 mm (59.2 in) Weights Dry Weight: 244 kg (538 lbs) Wet Weight: 271 kg (598 lbs) (approx., with fluids) Load Capacity: Approx. 200 kg (440 lbs) 🛡️ Safety Features Ratings ABS: BMW Integral ABS II (optional/standard depending on market) Active Features Braking System: Dual front discs (320mm), single rear disc (265mm) Lighting: Halogen headlights, LED taillights Passive Features Chassis Design: Stressed-member engine and chassis for rigidity and weight distribution Windscreen: Adjustable windscreen for rider protection 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital multi-function display (odo, trip, clock, fuel, gear indicator, warning lights) Audio System: Optional factory-fitted radio and audio system available on some models. Driver Assistance ABS: Integral ABS II with combined braking (lever application on front brakes also actuates rear brake, and vice-versa under specific conditions) Connectivity Diagnostic Port: On-board diagnostics (OBD) system accessible via a specific connector for electronic fault finding. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (whichever comes first) Major Service Interval: Every 20,000 km (includes valve clearance check, spark plug replacement, etc.) Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Type: Fully synthetic SAE 15W-50 API SG/SH/SJ or JASO MA (refer to manual for specific BMW approved oil) Engine Oil Capacity: Approx. 4.5 Liters (with filter change) Coolant Type: BMW Motorrad coolant (ethylene glycol based, 50% mixture with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, wheel bearings, steering head bearings, exhaust header pipe leaks Electrical Gremlins: While generally reliable, some units may experience minor electrical connector issues over time. The...