🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2005 Product Type: Service and Repair Manual Product Format: Downloadable Digital File 👋 Introduction Market Position Positioning: The BMW K1200RS (2005) was positioned as a high-performance sport touring motorcycle, offering a blend of power, comfort, and advanced technology for discerning riders. Competitive Analysis Competitors: Competed against other large-displacement sport touring motorcycles from brands like Honda (ST1300), Kawasaki (GTR1400), Yamaha (FJR1300), and Triumph (Trophy). Key Features Features: Characterized by its powerful inline-four engine, shaft drive, advanced Telelever front suspension, and integrated fairing for aerodynamic comfort. Manual Value Proposition Value: Essential for owners and technicians seeking to perform accurate maintenance, diagnostics, and repairs, ensuring the longevity and optimal performance of the K1200RS. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for the BMW K1200RS 2005 model year. Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, valve train, crankshaft, connecting rods, pistons, oil pump, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ECU control, ignition timing. Transmission: Clutch operation, gearbox internals, shift mechanism, final drive, shaft drive maintenance. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, instruments, sensors, ECU, diagnostics (OBD-II). Braking System: Brake fluid, brake lines, calipers, master cylinder, ABS (Anti-lock Braking System) components and diagnostics, servo-assisted braking. Suspension System: Front forks (incl. Telelever), rear shock absorber (incl. Paralever), springs, damping adjustments, wheel bearings. Chassis Frame: Frame inspection, steering head bearings, swingarm. Bodywork: Fairings, body panels, seat, fuel tank removal and installation, windshield. Diagnostics: Troubleshooting guides, fault code identification and interpretation. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment (if applicable to drivetrain), brake pad replacement, fluid level checks. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system bleeding and repair, electrical component diagnostics and replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, electrical system fault finding. Technical Specifications: Torque specifications for all fasteners, engine performance data, fluid capacities, electrical system voltages, component tolerances. Assembly Disassembly: Detailed instructions with diagrams for component removal and installation. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick access to information. Print Quality Quality: High-resolution digital reproduction of original factory manual content, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke inline four-cylinder Displacement: 1171 cc Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 110 kW (148 hp) @ 9,500 rpm Torque: 121 Nm (89 lb-ft) @ 6,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium (95 RON/91 AKI) Lubrication Oil Type: SAE 5W-40 or SAE 10W-40 Synthetic Motorcycle Oil (meeting BMW specifications) Cooling System Coolant Type: Ethylene glycol-based coolant (BMW antifreeze concentrate recommended) 🔧 Transmission Standard Type: 6-speed manual gearbox Clutch: Hydraulically actuated multi-plate wet clutch Final Drive: Shaft drive Features Gear Ratios: Detailed gear ratios available within the manual. Fluid Specifications Gearbox Oil Type: Hypoid gear oil SAE 80W-90 (API GL-5) 📐 Dimensions Exterior Length: Approx. 2,300 mm (90.6 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1,350 mm (53.1 in) at windshield Weights Dry Weight: Approx. 244 kg (538 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) Fuel Tank Capacity: 24 liters (6.3 US gal) Wheels Tires Front Tire Size: 120/70 ZR 17 M/C Rear Tire Size: 180/55 ZR 17 M/C Wheel Bolt Pattern: N/A (Cast wheels with specific axle mounting) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than automobiles) Active Features ABS: BMW Motorrad Integral ABS (Anti-lock Braking System) with servo-assisted braking. Traction Control: ASC (Automatic Stability Control) was an optional feature for some K1200 models, manual would cover its diagnosis if equipped. Passive Features Lighting: Halogen headlight, integrated turn signals, LED tail light. Chassis Design: Robust frame construction, integrated fairing for rider protection. 💡 Technology Features Infotainment Instrumentation: Comprehensive analog and digital display including speedometer, tachometer, fuel gauge, coolant temperature, clock, gear indicator, and warning lights. Often featured heated grips and an electric windshield. Driver Assistance ABS: Integral ABS system, where applying either brake lever actuates both front and rear brakes, with rider override possible. Manual details system components and diagnostics. Connectivity Diagnostics Port: Features an OBD-II style diagnostic port for ECU data retrieval and system...
The BMW K1200RS (2005) was positioned as a high-performance sport touring motorcycle, offering a blend of power, comfort, and advanced technology for discerning riders.
Competitive Analysis
Competitors:
Competed against other large-displacement sport touring motorcycles from brands like Honda (ST1300), Kawasaki (GTR1400), Yamaha (FJR1300), and Triumph (Trophy).
Key Features
Features:
Characterized by its powerful inline-four engine, shaft drive, advanced Telelever front suspension, and integrated fairing for aerodynamic comfort.
Manual Value Proposition
Value:
Essential for owners and technicians seeking to perform accurate maintenance, diagnostics, and repairs, ensuring the longevity and optimal performance of the K1200RS.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for the BMW K1200RS 2005 model year.
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
ABS:
BMW Motorrad Integral ABS (Anti-lock Braking System) with servo-assisted braking.
Traction Control:
ASC (Automatic Stability Control) was an optional feature for some K1200 models, manual would cover its diagnosis if equipped.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED tail light.
Chassis Design:
Robust frame construction, integrated fairing for rider protection.
💡 Technology Features
Infotainment
Instrumentation:
Comprehensive analog and digital display including speedometer, tachometer, fuel gauge, coolant temperature, clock, gear indicator, and warning lights. Often featured heated grips and an electric windshield.
Driver Assistance
ABS:
Integral ABS system, where applying either brake lever actuates both front and rear brakes, with rider override possible. Manual details system components and diagnostics.
Connectivity
Diagnostics Port:
Features an OBD-II style diagnostic port for ECU data retrieval and system analysis.
Comfort Features
Heated Grips:
Adjustable heated grips for rider comfort.
Windshield:
Electrically adjustable windshield for optimal wind deflection and rider comfort.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually.
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Drive Shaft Oil Change:
Every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Capacity:
4.0 liters (4.2 US qt) with filter change.
Transmission Oil Capacity:
0.25 liters (0.26 US qt)
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 2.5 liters (2.6 US qt)
Known Issues
Common Problems:
Potential for ABS modulator issues, early generation electronic glitches, wear on suspension pivot points, clutch slave cylinder leaks. (Manual provides diagnostic steps for these).
Diagnostic Tools
Required Tools:
Includes procedures for using BMW diagnostic tools (e.g., GT1, DIS) for electronic systems and ABS troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long and storied history in motorcycle manufacturing, known for innovation, engineering excellence, and durability since the early 20th century.
Model Evolution
K Series Evolution:
The K1200RS belongs to the K-series, which began with the K100 in the 1980s. The K1200RS evolved from earlier K1200 models, incorporating advancements in engine technology, suspension, and electronics, culminating in the later K1200GT and K1300 series.
Production
Production Period:
The K1200RS model was produced from 1997 to 2004, with the 2005 model year representing the final iteration before being superseded by the K1200GT.
Production Location
Manufacturing:
Manufactured in Berlin, Germany.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2005 model year are not widely publicized, the K1200RS was generally lauded by motorcycle publications for its performance, comfort, and engineering.
Ratings
Reliability Perception:
BMW motorcycles are generally perceived as reliable, though specific models can have known quirks addressed in detailed service manuals.