🏷️ Basic Information Identification Make: BMW Model: K1200S Product Type: Service Repair Manual 👋 Introduction Market Position Market Segment: Sport touring motorcycle Competitive Analysis Key Competitors: Honda VFR, Yamaha FJR1300, Kawasaki GTR1400 Key Features Vehicle Purpose: High-performance motorcycle designed for long-distance touring with a focus on comfort and sport riding capabilities. Suspension Design: Unique BMW Duolever front suspension for precise steering and ride comfort. 📋 Manual Details Coverage Areas Manual Format: Digital Download (PDF) Language: English Page Count Page Count Estimated: Over 1000 pages Manual Type Manual Type: Comprehensive Service and Repair Manual 📖 Manual Coverage Systems Covered Engine: Engine removal, disassembly, inspection, assembly, timing, lubrication, cooling, ignition, fuel injection, emissions control, ECU diagnostics. Transmission: Gearbox removal, disassembly, inspection, assembly, clutch operation, drive shaft, final drive. Chassis And Suspension: Front suspension (Duolever), rear suspension (Paralever), wheel bearings, steering system, swingarm, shocks, forks. Brakes: Hydraulic system, ABS II, brake caliper service, master cylinder, brake lines, rotors, pads, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator/regulator), starter motor, lighting, ignition system, instrumentation, ECU, sensors, CAN bus diagnostics. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel system diagnostics. Body And Fairings: Fairing removal and installation, seat, fuel tank, body panels, lighting units, instrumentation cluster. Instrumentation And Controls: Diagnosis and repair of dashboard indicators, switches, levers, and control modules. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain adjustment (if applicable, though K1200S is shaft-driven), brake fluid flush, coolant flush, spark plug replacement. Troubleshooting: Diagnostic flowcharts for common problems, fault code interpretation, electrical system troubleshooting, engine performance issues. Repair: Detailed step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, and suspension servicing. Wheel And Tire: Wheel removal and installation, tire balancing, tire pressure checks, wheel bearing replacement. Exhaust System: Exhaust system removal, inspection, and reinstallation. Technical Depth Depth Of Coverage: Full mechanical and electrical repair, including factory specifications, torque values, tolerances, and diagnostic procedures. Diagnostic Tools: Information on using BMW diagnostic software (e.g., GT1/ISTA) for fault code reading and system analysis. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Searchability: Fully searchable text within the PDF document for quick access to information. Print Quality Print Quality: High-resolution, printable pages with clear text and detailed illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, four-stroke Displacement: 1171 cc Bore X Stroke: 84 mm x 53.6 mm Compression Ratio: 12.5:1 Performance Horsepower: 163 hp @ 9500 rpm Torque: 128 Nm (94 lb-ft) @ 8250 rpm Fuel System Fuel Delivery: Electronic fuel injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded premium gasoline (95 RON minimum) Engine Management Ignition System: Digital electronic ignition with dual spark plugs per cylinder Emission Control: Catalytic converter, secondary air injection system. Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Transmission Features: Shaft drive Features Clutch Type: Wet multi-disc clutch, hydraulically operated 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width: 850 mm (33.5 in) Height: 1320 mm (52.0 in) Wheelbase: 1571 mm (61.9 in) Weights Dry Weight: 237 kg (522.5 lbs) Gross Vehicle Weight Rating: 430 kg (948 lbs) Fuel Capacity: 24 liters (6.3 US gal) 🛡️ Safety Features Ratings ABS: BMW Motorrad Integral ABS II (optional, and standard on later models) Active Features Braking System: Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear) Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination with comprehensive display of speed, RPM, fuel level, gear indicator, trip computer, and warning lights. Driver Assistance ABS System: Integral ABS II offering combined braking and anti-lock functionality. Connectivity Can Bus System: Controller Area Network (CAN bus) for efficient communication between electronic control units (ECUs). Lighting Technology Headlight Type: Twin Halogen headlights with aerodynamic fairing integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually Valve Clearance Check: Every 20,000 km Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic, API SG/JASO MA (or equivalent) Engine Oil Capacity: Approximately 3.2 liters with oil filter change Coolant Type: BMW Motorrad Coolant (blue/green mixture, ethylene glycol based) Brake Fluid Type: DOT 4, or DOT 5.1 (consult manual for specific BMW recommendation) Final Drive Oil Type: BMW Motorrad Hypoid Gear Oil LS SAE 90 Clutch Fluid Type: DOT 4 (shared with brake fluid) Known Issues Common Wear Items: Clutch wear, fuel pump, rear shock absorber seals, throttle position sensor (TPS) calibration. Electrical Quirks: Occasional issues with CAN bus communication, battery drain if not properly maintained. 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Model Evolution Introduction Year: 2004 Production Period: 2004 - 2008 Predecessor: BMW K1200GT (sharing some engine architecture) Production Manufacturing Plant: Berlin...