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BMW R1150RT 2001-2005 Service Repair Manual
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Basic Information Identification Make: BMW Model: R1150RT Model Code: R21 Vehicle Type: Motorcycle Body Style: Touring Motorcycle Market Segment: Premium Touring Generation Generation Identifier: Second Generation R1150 Series Applicable Years...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | R1150RT |
| Model Code: | R21 |
| Vehicle Type: | Motorcycle |
| Body Style: | Touring Motorcycle |
| Market Segment: | Premium Touring |
| Generation | |
| Generation Identifier: | Second Generation R1150 Series |
| Applicable Years For Manual: | 2001, 2002, 2003, 2004, 2005 |
| Codes | |
| Vin Code Segment: | Variable, typically starts with WBA... |
| Introduction | |
| Market Position | |
| Vehicle Positioning: | BMW's flagship luxury touring motorcycle, designed for long-distance comfort and performance. |
| Target Demographic: | Experienced riders seeking a capable and comfortable touring machine for extended journeys. |
| Competitive Analysis | |
| Key Competitors: | Honda Gold Wing, Yamaha FJR1300, Harley-Davidson Electra Glide, Kawasaki Concours. |
| Key Features | |
| Manual Value Proposition: | Provides dealer-level technical data, enabling professional-quality maintenance and repairs. |
| Manual Advantage: | Empowers owners with the knowledge to maintain their investment, reduce reliance on expensive dealer services, and ensure optimal performance. |
| Content Credibility: | Utilizes the same information trusted by certified BMW technicians. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Comprehensive service, repair, and maintenance for BMW R1150RT |
| Secondary Coverage: | Scheduled servicing, technical service bulletins (TSB), recall information |
| Page Count | |
| Estimated Page Count: | Refer to specific PDF content, typically hundreds of pages for a full service manual |
| Manual Type | |
| Manual Classification: | Service and Repair Manual |
| Target Audience: | BMW Dealer Technicians, Independent Mechanics, Advanced DIY Enthusiasts |
| Language | |
| Primary Language: | English |
| Format | |
| Digital Format: | PDF (Portable Document Format) |
| Delivery Method: | Digital Download |
| Compatibility: | Windows, macOS, Linux |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed inspection, disassembly, assembly, and tuning of the Boxer-twin engine |
| Fuel System: | Fuel injection system (BMS-K or similar), fuel pump, injectors, pressure regulator |
| Ignition System: | Ignition coils, spark plugs, ECU control |
| Clutch: | Single-plate dry clutch system, hydraulic actuation, maintenance, and replacement |
| Transmission: | Gearbox (5-speed), shifting mechanism, final drive, maintenance, and repair |
| Brakes: | Hydraulic brake system, ABS (optional Integral ABS), brake calipers, discs, master cylinders, fluid service |
| Suspension: | Front Telelever fork, rear Paralever swingarm, shock absorbers, adjustments, and service |
| Electrical System: | Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instrumentation, ECU diagnostics |
| Chassis: | Frame, body panels, fairing, seat, fuel tank, mounting |
| Exhaust System: | Mufflers, catalytic converter, pipes, lambda sensors |
| Wheels And Tires: | Wheel bearings, tire replacement, specifications |
| Cooling System: | Oil cooling system (air/oil-cooled engine) |
| Fuel Tank And Delivery: | Fuel tank maintenance, fuel pump, filter |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, spark plug service, brake fluid flush, clutch fluid flush, air filter cleaning/replacement |
| Troubleshooting: | Diagnostic procedures for common faults, error code interpretation |
| Engine Repair: | Top-end rebuild (cylinder head, valves), bottom-end overhaul (crankshaft, connecting rods), piston/ring replacement |
| Transmission Repair: | Gearbox disassembly, component replacement, final drive service |
| Clutch Repair: | Clutch disc replacement, pressure plate, diaphragm spring inspection |
| Brake System Repair: | Bleeding procedure, component replacement (calipers, master cylinders), ABS system diagnostics and repair |
| Suspension Service: | Fork oil change, seal replacement, shock absorber service |
| Electrical Diagnostics: | Wiring harness inspection, component testing, fault finding using BMW diagnostic tools (e.g., MoDiTec) |
| Bodywork Repair: | Fairing removal and installation, panel repair, lighting component replacement |
| Torque Specifications: | All critical fastener torque values |
| Special Tool Requirements: | Identification of necessary BMW specialized tools |
| Technical Depth | |
| Depth Level: | Comprehensive Engine-Out Rebuild |
| Diagnostic Capability: | Advanced electronic diagnostics and troubleshooting |
| Illustration Quality: | Detailed diagrams and in-depth illustrations |
| Information Source: | OEM Dealer Technician Level Documentation |
| Manual Specifications | |
| File Format | |
| PDF Quality: | High Resolution, Searchable Text (assuming original scanned quality) |
| Printable: | Yes, pages are designed for printing |
| Print Quality | |
| Text Clarity: | Accurate, clear, and concise text |
| Binding Type | |
| Binding Format: | Not Applicable (Digital PDF) |
| Paper Type | |
| Paper Quality: | Not Applicable (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Horizontally-opposed (Boxer) twin-cylinder, four-stroke |
| Displacement: | 1130 cc (69 cu in) |
| Bore X Stroke: | 98 mm x 73 mm (3.86 in x 2.87 in) |
| Compression Ratio: | 10.0:1 |
| Valve Train: | Two valves per cylinder, actuated by pushrods and rocker arms (OHV) |
| Cooling System: | Air/Oil Cooled |
| Fuel Delivery: | Electronic Fuel Injection (EFI) - Bosch Motronic (BMS-K or similar) |
| Ignition System: | Electronic Ignition with Dual Spark Plugs per Cylinder |
| Performance | |
| Horsepower: | 95 hp (71 kW) @ 7250 rpm (approximate) |
| Torque: | 75 lb-ft (102 Nm) @ 5500 rpm (approximate) |
| Fuel System | |
| Fuel Type: | Unleaded Premium Gasoline (95 RON or higher recommended) |
| Fuel Tank Capacity: | 25 Liters (6.6 US gal), including 4 liters reserve |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Manual Transmission |
| Optional | |
| Optional Transmission: | None (standard 6-speed) |
| Features | |
| Drive Type: | Shaft Drive to Rear Wheel |
| Clutch Type: | Single-Plate Dry Clutch, Hydraulically Actuated |
| Final Drive: | Bevel Gear Drive via Driveshaft |
| Dimensions | |
| Exterior | |
| Length: | 2,230 mm (87.8 in) |
| Width: | 900 mm (35.4 in) at handlebars |
| Height: | 1,430 mm (56.3 in) at highest windshield position |
| Seat Height: | 800 mm (31.5 in) standard (adjustable options available) |
| Weights | |
| Dry Weight: | Approx. 256 kg (564 lbs) |
| Wet Weight: | Approx. 280 kg (617 lbs) with fluids |
| Gross Vehicle Weight Rating: | Not explicitly stated, but typically around 500 kg (1100 lbs) considering rider and luggage. |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | Not Applicable (Motorcycle) |
| Active Features | |
| ABS: | Optional Integral ABS (Anti-lock Braking System) - combined brake operation |
| Traction Control: | Not standard, some later models or aftermarket may have had it. |
| Passive Features | |
| Lighting: | Halogen headlight, LED taillight, turn signals |
| Instrumentation: | Comprehensive dashboard with speedometer, tachometer, fuel gauge, engine temperature, warning lights. |
| Technology Features | |
| Infotainment | |
| Audio System: | Optional integrated audio system with handlebar controls was available on some models. |
| Instrumentation: | Analogue speedometer and tachometer, digital multi-function display for clock, ambient temperature, gear indicator, trip meters, and warning lights. |
| Driver Assistance | |
| ABS System: | Integral ABS (optional) offering combined braking control for enhanced safety. |
| Connectivity | |
| Diagnostic Port: | On-board diagnostic port (OBD-II equivalent for motorcycles) allowing connection to diagnostic tools for fault code reading and system analysis. |
| Cruise Control: | Not standard; typically required aftermarket installation for this generation. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult manual for specific conditions. |
| Major Service Interval: | Significant service typically around 20,000 km (12,000 miles) or 40,000 km (24,000 miles), involving valve adjustments, fluid changes, and detailed inspections. Consult manual. |
| Valve Adjustment: | Recommended at intervals such as 20,000 km (12,000 miles) due to pushrod design. |
| Fluid Specifications | |
| Engine Oil Type: | API SG or higher, SAE 20W-40 or SAE 20W-50. Manual will specify exact viscosity based on ambient temperature. |
| Engine Oil Capacity: | Approx. 3 liters (3.2 US quarts) with filter change. |
| Transmission Oil Type: | SAE 75W/90 GL-5 Gear Oil |
| Transmission Oil Capacity: | Approx. 0.25 liters (0.26 US quarts) |
| Final Drive Oil Type: | SAE 80W/90 GL-5 Gear Oil |
| Final Drive Oil Capacity: | Approx. 0.2 liters (0.21 US quarts) |
| Brake Fluid Type: | DOT 4 Hydraulic Fluid |
| Clutch Fluid Type: | DOT 4 Hydraulic Fluid |
| Known Issues | |
| Common Wear Item: | Clutch slave cylinder seals, rear brake light switch, Telelever pivot bearings, Hall sensor. |
| Electrical Gremlins: | Can sometimes experience intermittent electrical issues, often related to poor grounding or corrosion. The manual's wiring diagrams are crucial here. |
| Fuel Pump Reliability: | While generally robust, fuel pumps can eventually require replacement. Proper fuel filtration is key. |
| ABS System: | Integral ABS systems can be complex. Proper bleeding and diagnostic procedures are essential, detailed in the manual. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Motorcycle Legacy: | BMW has a long and storied history in motorcycle manufacturing, dating back to 1923. Known for its engineering prowess, reliability, and distinctive boxer engines. |
| Model Evolution | |
| R1150Rt Predecessor: | Succeeded the R1100RT, incorporating engine upgrades and chassis refinements. |
| R1150Rt Successor: | Followed by the R1200RT, which introduced a larger displacement engine and significant technological advancements. |
| Production | |
| Production Period: | 2001-2006 (model years 2001-2005 covered by manual) |
| Manufacturing Location: | Berlin, Germany (BMW Motorrad Plant) |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Journalism Reviews: | Consistently praised by motorcycle publications for its comfort, handling, and touring capability during its production run. |
| Industry Acclaim: | Represents a mature and refined design within BMW's boxer heritage, widely respected in the touring segment. |
| Certifications | |
| Emissions Standards: | Compliant with relevant emissions standards for the years of production. |