🏷️ Basic Information Identification Make: BMW Model: R 1200 C CL Montauk Year: 2004 Type: Motorcycle Generation Generation Code: R21 👋 Introduction Market Position Category: Premium Cruiser Motorcycle Target Audience: Enthusiasts, owners, independent repair shops Competitive Analysis Competitors: Harley-Davidson Softail models, Indian Chief models Key Features Unique Selling Proposition: BMW's engineering and Boxer engine in a cruiser package, shaft drive, Telelever front suspension 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Technical Specifications, Diagnostics Page Count Estimated Pages: 500+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (CD/Downloadable PDF) 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, tuning, diagnostics, and repair Transmission: Gearbox, clutch, final drive service and repair Chassis: Frame, suspension (front and rear), steering system Brakes: Brake system components, hydraulic systems, ABS (if equipped) Electrical: Wiring diagrams, ignition system, lighting, instrumentation, battery, alternator Fuel System: Fuel injection, fuel pump, fuel lines, fuel tank Cooling System: Oil cooling system, oil flow, oil filters Exhaust System: Mufflers, catalytic converter, exhaust pipes Bodywork: Body panels, fairings, seat, fuel tank removal and installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon faults Repair: Step-by-step instructions for component repair and replacement Assembly Disassembly: Detailed instructions for taking apart and reassembling various components Cleaning: Cleaning procedures for specific components Painting Finishing: Information on painting and cosmetic repairs Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and repair) Diagrams: Includes detailed diagrams, schematics, and illustrations Torque Specifications: All critical torque specifications provided for assembly Electrical Schematics: Complete electrical wiring diagrams for all systems 📊 Manual Specifications File Format Format: PDF Searchable: Yes Print Quality Printable: Yes, full sections can be printed Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, two-cylinder Boxer engine Displacement: 1170 cc Bore X Stroke: 101 mm x 73 mm Compression Ratio: 10.0:1 Power Output: 61 hp (45 kW) @ 5250 rpm Torque: 70.8 lb-ft (96 Nm) @ 3250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded premium gasoline (95 RON) Oil System Oil Type: SAE 20W-50 motorcycle oil (API SG or higher) Oil Capacity: Approx. 3.0 liters (3.2 US qt) Engine Management Ignition: Digital Ignition System (BMW's electronic ignition) 🔧 Transmission Standard Type: 5-speed manual transmission Clutch: Single dry plate clutch, hydraulically operated Final Drive: Shaft drive Features Gear Ratios: 1st: 3.083, 2nd: 2.029, 3rd: 1.500, 4th: 1.219, 5th: 1.034 Fluid Specifications Gearbox Oil Type: SAE 75W-90 GL-5 Fluid Capacities Gearbox Oil Capacity: Approx. 0.5 liters (0.53 US qt) 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width Over Handlebars: 800 mm (31.5 in) Height Over Seat: 1120 mm (44.1 in) Weights Dry Weight: 256 kg (564.4 lbs) Gross Vehicle Weight Rating: 440 kg (970.0 lbs) Payload Capacity: 184 kg (405.6 lbs) Capacities Fuel Tank Capacity: 17.0 liters (4.5 US gal) (incl. 3.0 liter reserve) 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad Integral ABS (Anti-lock Braking System) Active Features Braking System Front: Dual 305 mm discs with 4-piston calipers Braking System Rear: Single 285 mm disc with 2-piston caliper Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, LCD multi-function display (odometer, trip meter, fuel level, clock, gear indicator on some models). Driver Assistance ABS: Optional Integral ABS for enhanced braking safety. Connectivity Diagnostic Interface: The manual would provide access to diagnostic codes and procedures, likely requiring BMW's proprietary diagnostic tools or compatible aftermarket systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Valve Clearance Check: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid Type: DOT 4 Known Issues Common Issues: Typical issues can include driveshaft spline wear (requiring lubrication), clutch slave cylinder leaks, and occasional electrical connector corrosion. The manual would detail checks and solutions for these. Routine Checks Tire Pressure Front: 2.5 bar (36 psi) Tire Pressure Rear: 2.9 bar (42 psi) (with passenger/luggage: 3.2 bar / 46 psi) 📚 Vehicle History Brand Heritage Brand History: BMW Motorrad, a division of Bayerische Motoren Werke AG, has a long history of producing high-quality motorcycles, known for their engineering, reliability, and innovation. Model Evolution R Series Heritage: The R 1200 C series is an evolution of BMW's long-standing boxer-twin engine tradition, adapting it into the cruiser segment with a distinctive design and advanced features. Production Production Period: The R 1200 C series was produced from 1997 to 2005. The Montauk variant was introduced later in the production run. 🏆 Awards & Recognition Recognitions Market Reception: The R 1200 C series was well-received for its unique styling and BMW's signature engineering, though its cruiser format was a departure from traditional...