🏷️ Basic Information Identification Make: BMW Model: R1200 C CL Montauk Year: 2004-2005 Codes Product Code Alias: R1200C CL Montauk Service Repair Workshop Manual 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners and independent repair shops of the BMW R1200 C CL Montauk Competitive Analysis Competitor Manuals: Factory service manuals are the gold standard for detail and accuracy Key Features Content Highlight: Comprehensive factory-level repair and maintenance information Value Proposition: Cost-effective solution for maintaining and repairing the motorcycle 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Page Count Page Count Approximate: Hundreds of pages Format File Format: PDF Download Availability: Instant Download Device Compatibility: Computers, Tablets, Smartphones (Windows & MAC) Licensing License Type: Lifetime Use, No Expiry Renewal Policy: No Renewal Fees Multiple Device Usage: Yes, on multiple devices 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, and reassembly of the R1200 Boxer engine Fuel System: Fuel injection, throttle body, fuel pump, fuel filter, and evaporative emissions control system Ignition System: Spark plugs, ignition coils, ECU control, and timing Transmission: Gearbox, clutch, final drive, driveshaft, and universal joint maintenance Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, and instrumentation Braking System: ABS II, brake lines, calipers, master cylinders, and brake fluid service Suspension System: Front Telelever and rear Monolever suspension adjustment, fork seals, shock absorber service Frame And Bodywork: Chassis inspection, fairings, seat, fuel tank removal and installation, and body panel alignment Wheels And Tires: Tire pressure, wear inspection, wheel bearing service, and spoke tension Exhaust System: Muffler and catalytic converter replacement, exhaust pipe inspection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes Repair: Step-by-step instructions for all mechanical and electrical repairs Adjustment: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment Overhaul: Complete engine and gearbox overhauls Installation: Component replacement and installation procedures Technical Depth Depth: Comprehensive: From basic maintenance to complete engine rebuilds and advanced diagnostics Visuals: Hundreds of detailed photos and exploded diagrams Instructions: Step-by-step instructions for all procedures 📊 Manual Specifications File Format Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding Type Format: Digital (Downloadable PDF) Paper Type Paper Type Equivalent: Digital ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke flat-twin (boxer) engine Displacement: 1170 cc (71.5 cu in) Bore X Stroke: 101 mm x 73 mm (3.98 in x 2.87 in) Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder actuated by rocker arms Performance Horsepower: Approx. 61 hp (45 kW) at 5000 rpm (European spec, may vary by market) Torque: Approx. 98 Nm (72 lb-ft) at 3000 rpm (European spec, may vary by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with integrated ignition Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 (AKI) Lubrication Oil Type: Synthetic motorcycle oil, SAE 20W-50 or SAE 15W-50 Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change Ignition Spark Plugs: Champion REA7 MC or equivalent (manual will specify exact part numbers) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed gearbox Clutch: Single dry plate, hydraulically operated Final Drive: Shaft drive with universal joint Features Gear Ratios: Detailed gear ratios available within the manual Transmission Oil: Gearbox oil, SAE 75W-90 GL 5 Final Drive Oil: Hypoid gear oil, SAE 80W-90 GL 5 📐 Dimensions Exterior Length: Approx. 2300 mm (90.6 in) Width: Approx. 920 mm (36.2 in) Height: Approx. 1100 mm (43.3 in) to seat Weights Dry Weight: Approx. 256 kg (564 lbs) Gross Vehicle Weight Rating: Approx. 460 kg (1014 lbs) Fuel Tank Capacity: Approx. 21 liters (5.5 US gal) 🛡️ Safety Features Ratings ABS System: BMW Motorrad Integral ABS II (optional on some variants, standard on CL models) Active Features Braking: Powerful disc brakes with four-piston calipers (front) and two-piston calipers (rear) Passive Features Lighting: Halogen headlight, LED tail light, turn signals 💡 Technology Features Infotainment Audio System: Optional factory-fitted radio/audio system (availability varies by model specification) Driver Assistance ABS: Integral ABS II (if equipped) Connectivity Diagnostic Port: On-board diagnostics (OBD) for fault code reading and analysis 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Valve Check Interval: Every 20,000 km (12,000 miles) Major Service Interval: Refer to manual for detailed major service schedules (e.g., 40,000 km) Fluid Specifications Engine Oil Viscosity: SAE 20W-50 or SAE 15W-50 (API SG or higher) Brake Fluid: DOT 4 Coolant: Not applicable (air/oil cooled) Known Issues Common Wear Items: Clutch wear, driveshaft universal joint, rear wheel bearings Electrical Gremlins: Can occur on older BMWs; manual is critical for diagnosis Telelever Seals: Potential for premature wear of front fork seals 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Motorcycle...