🏷️ Basic Information Identification Make: BMW Model: R1200 C CL Montauk Year: 2004, 2005 Codes Engine Code: 118EB (R1200C), 118EC (R1200CL) 👋 Introduction Market Position Segment: Luxury Cruiser / Touring Motorcycle Competitive Analysis Competitors: Harley-Davidson Softail models, Honda VTX series, Kawasaki Vulcan series, Indian Chief models. Key Features Unique Selling Points: BMW's signature boxer engine, shaft drive, comfort-oriented touring setup (CL Montauk), distinct styling, quality engineering. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Procedures Page Count Estimated Page Count: Over 500 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, torque specifications, cylinder head, pistons, crankshaft, camshafts, valves, timing. Engine Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, fuel lines, evaporative emission control (EVAP). Engine Ignition System: Ignition coils, spark plugs, ECU control, timing. Engine Cooling System: Oil cooler, oil circulation, oil filter replacement, oil specifications. Transmission: Clutch operation, gearbox disassembly and assembly, gear selection, lubrication, torque specifications. Drivetrain: Shaft drive system, final drive, universal joints, lubrication. Brakes: Brake system operation, hydraulic components, brake fluid specifications, bleeding procedures, pad and rotor replacement, ABS system (if equipped). Suspension: Front fork (telescopic) overhaul, rear shock absorber replacement, spring settings, oil levels, adjustment procedures. Electrical System: Battery specifications, charging system (alternator, regulator), starter motor, lighting system (headlight, taillight, turn signals), wiring diagrams, fuses, relays, ECU. Bodywork And Frame: Frame inspection, body panel removal and installation, seat, handlebars, fairings, luggage system (Montauk specific). Wheels And Tires: Tire specifications, pressure recommendations, wheel bearing maintenance, spoke tension (if applicable), rim specifications. Procedures Included Scheduled Maintenance: Routine inspections, oil changes, filter replacements, brake system checks, drive shaft lubrication, valve clearance adjustments. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation of all major systems. Diagnostics: Electrical system diagnostics, fuel system testing, ignition system analysis. Specifications And Tolerances: All essential torque values, clearances, fluid capacities, and wear limits. Technical Depth Depth: Comprehensive, from basic checks to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality For Print: N/A (Digital Download, user to choose paper type) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed two-cylinder (Boxer) engine Displacement: 1170 cc (71.4 cu in) Bore X Stroke: 101 mm x 73 mm (3.98 in x 2.87 in) Compression Ratio: 10.0:1 Power Output: Approximately 61 hp (45 kW) at 5250 rpm Torque Output: Approximately 98 Nm (72 lb-ft) at 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with BMS-K Fuel Type: Unleaded premium (95 RON) Engine Management Engine Control Unit: BMS-K Lubrication Oil Type: SAE 20W-50, API SG/SH/SJ/SL or higher Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change 🔧 Transmission Standard Type: 5-speed manual transmission Features Clutch: Single dry plate clutch, hydraulically operated Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) (R1200C), Approx. 2390 mm (94.1 in) (R1200CL) Width: Approx. 940 mm (37.0 in) (over handlebars) Height: Approx. 1100 mm (43.3 in) (seat height) Weights Dry Weight: Approx. 247 kg (545 lbs) (R1200C), Approx. 272 kg (600 lbs) (R1200CL) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) Fuel Capacity: 17.5 liters (4.6 US gal) (incl. reserve) 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad Integral ABS (partial integral) Active Features Braking System: Dual front disc brakes, single rear disc brake, linked braking system (with ABS). Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment Audio System: Optional factory-fitted radio and sound system available on CL Montauk models. Driver Assistance ABS System: Integral ABS system available, providing enhanced braking stability. Connectivity Diagnostic Interface: On-board diagnostics system accessed via specific BMW diagnostic tools (manual covers diagnostic procedures). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Adjustment Interval: Every 20,000 km (12,000 miles) Final Drive Oil Change: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid: DOT 4 Transmission Oil Type: SAE 75W-90, API GL-5 Final Drive Oil Type: SAE 75W-90, API GL-5 Known Issues Common Wear Items: Clutch plates, wheel bearings, brake pads, fork seals, exhaust mufflers (corrosion). Electrical Concerns: Occasional issues with starter solenoids or charging systems, though generally reliable. Engine Notes: Boxer engines can be sensitive to oil level; ensure it's maintained within the correct range for optimal cooling and lubrication. 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Foundation: 1916 Model Evolution Predecessor: BMW R1100C Series Introduction: The R1200C series replaced the R1100C in 2004, featuring an enlarged...