BMW R850 R850GS 2000 Service Repair Workshop Manual

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Basic Information Identification Make: BMW Model: R850 R Model Variant: R850GS Year: 2000 Codes Chassis Code: R28 Introduction Market Position Segment: Touring/Adventure Motorcycle Target Audience: Owners, independent workshops, motorcycle enthusiasts...

Type: Cars

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Sku: 434194

Tags: BMW Misc

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Description

Basic Information
Identification
Make:	BMW
Model:	R850 R
Model Variant:	R850GS
Year:	2000
Codes
Chassis Code:	R28

Introduction
Market Position
Segment:	Touring/Adventure Motorcycle
Target Audience:	Owners, independent workshops, motorcycle enthusiasts who perform their own maintenance and repairs.
Competitive Analysis
Competitors 2000:	Honda Pan European, Yamaha TDM850, Moto Guzzi California, Triumph Trophy.
Key Features
Bmw Philosophy:	Emphasis on engineering, rider comfort, shaft drive reliability, and long-distance capability.
Model Differentiation:	The R850GS offers a more accessible and manageable platform compared to its larger R1150GS sibling, while retaining the core GS adventure touring DNA.

Manual Details
Coverage Areas
Primary Coverage:	Service, Repair, Maintenance, Troubleshooting, Diagnostics
Specific Systems:	Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drive Train, Suspension, Brakes, Electrical System, Chassis, Bodywork
Page Count
Estimated Page Count:	Approximately 300-500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	Digital (PDF) - Assumed based on typical product listings for this type of manual

Manual Coverage
Systems Covered
Engine Mechanical:	Detailed breakdown and assembly of the Boxer twin engine, including cylinder heads, pistons, connecting rods, crankshaft, camshafts, valve timing.
Fuel System:	Fuel injection system (Motronic), fuel pump, injectors, throttle body, fuel tank, lines, and EVAP system.
Ignition System:	Ignition timing, spark plugs, ignition coils, Motronic control unit, troubleshooting.
Exhaust System:	Exhaust manifold, catalytic converter (if applicable), mufflers, lambda sensors (oxygen sensors).
Transmission:	Gearbox disassembly, inspection, repair, clutch operation, final drive, driveshaft, universal joint, spline lubrication.
Suspension:	Front Telelever fork (maintenance, seal replacement, oil levels), rear Monolever swingarm, shock absorber (adjustment, replacement).
Brakes:	Front and rear brake systems (ABS II or non-ABS), brake calipers, master cylinders, brake lines, pads, discs, bleeding procedures, fluid specifications.
Electrical System:	Battery, charging system (alternator, voltage regulator), starter motor, lighting system (headlights, taillights, indicators), horn, fuses, relays, wiring diagrams, control units (ECU, ABS).
Chassis And Frame:	Frame inspection, steering head bearings, wheel bearings, maintenance of all chassis components.
Bodywork:	Fairings, tank, seat, fenders, mounting points, care, and minor repair procedures.
Procedures Included
Routine Maintenance:	Oil and filter changes, spark plug replacement, air filter inspection/replacement, brake fluid flush, clutch fluid flush, final drive oil change, valve clearance checks.
Troubleshooting:	Diagnostic procedures for common issues, fault code interpretation (if applicable), symptom-based troubleshooting.
Major Repairs:	Engine rebuilds, gearbox overhauls, suspension component replacement, electrical system diagnostics and repair.
Specifications Data:	Torque specifications for all fasteners, fluid capacities, tolerances, wear limits, electrical specifications.
Technical Depth
Depth:	Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine service to complete engine and gearbox rebuilds.

Manual Specifications
File Format
File Type:	PDF
Searchable:	Yes (typically, for PDF manuals)
Printable:	Yes (typically, for PDF manuals)
Print Quality
Quality Description:	High-resolution scans or professionally formatted digital text ensuring clarity of diagrams and text.
Binding Type
Binding:	N/A (Digital Format)
Paper Type
Type:	N/A (Digital Format)

Engine Specifications
Primary Engine
Type:	Four-stroke, air-cooled, two-cylinder boxer engine
Displacement:	848 cc (850cc class)
Bore X Stroke:	90.0 mm x 66.0 mm
Compression Ratio:	10.0:1
Valve Train:	Overhead camshaft (SOHC) per cylinder, two valves per cylinder, pushrod activated.
Performance
Horsepower:	Approx. 70 hp (51 kW) at 6750 rpm
Torque:	Approx. 76 Nm (56 lb-ft) at 5000 rpm
Fuel System
Induction:	Bosch Motronic 2.4 fuel injection and ignition management system
Fuel Type:	Unleaded gasoline (Octane rating 95 RON recommended)
Fuel Tank Capacity:	Approx. 20 liters (5.3 US gallons)

Transmission
Standard
Type:	5-speed manual gearbox
Final Drive:	Shaft drive with Monolever swingarm
Features
Clutch Type:	Single dry plate clutch, hydraulically actuated

Dimensions
Exterior
Length:	Approx. 2190 mm (86.2 in)
Width Handlebar:	Approx. 900 mm (35.4 in)
Height Seat:	Approx. 830 mm (32.7 in) standard seat height
Weights
Dry Weight:	Approx. 213 kg (470 lbs)
Gross Vehicle Weight Rating:	Approx. 430 kg (948 lbs)
Wheels Tires
Front Wheel Size:	19 M/C x MT 2.50
Front Tire Size:	110/80 R 19 59V
Rear Wheel Size:	17 M/C x MT 3.50
Rear Tire Size:	140/80 R 17 69V
Bolt Pattern:	4 x 100mm (Rear Wheel)

Safety Features
Ratings
ABS Availability:	Optional (ABS II System)
Active Features
Braking System:	Dual 305 mm front discs with 4-piston calipers, Single 276 mm rear disc with 2-piston caliper.
Lighting:	Halogen headlight, LED taillight, integrated turn signals.

Technology Features
Infotainment
Instrumentation:	Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, and other basic information.
Driver Assistance
ABS:	BMW's ABS II system, a significant safety feature for its era, providing enhanced braking control, especially in adverse conditions.
Connectivity
Diagnostics:	On-board diagnostic capabilities via BMW's proprietary connector, allowing for reading fault codes and parameters.

Maintenance
Service Intervals
Oil Change:	Every 10,000 km or annually (whichever comes first).
Valve Check:	Every 20,000 km.
Final Drive Oil:	Change every 20,000 km.
Fluid Specifications
Engine Oil:	SAE 20W-50 API SG/SH or JASO MA. Capacity approx. 4 liters with filter change.
Brake Fluid:	DOT 4 (for both front and rear systems).
Clutch Fluid:	DOT 4 (for hydraulic clutch actuation).
Transmission Oil:	SAE 80W-90 API GL-5.
Fork Oil:	BMW Fork Oil (or equivalent SAE 7.5W). Capacity approx. 440 ml per leg.
Known Issues
Hall Sender Unit:	Failure of the Hall sender unit can lead to starting issues or sudden engine cut-out.
Fuel Pump:	Early models might experience fuel pump wear.
Spline Wear:	Regular lubrication of the driveshaft and final drive splines is critical to prevent premature wear.
Throttle Cable:	Sticking or fraying throttle cables can impact throttle response.

Vehicle History
Brand Heritage
Bmw Motorrad:	BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for their boxer engines and shaft drive systems dating back to the R32 in 1923.
Model Evolution
R Series Gs:	The GS (Gelände/Straße - Off-road/Street) line began with the R80G/S in 1980, establishing the adventure touring segment. The R850GS is an evolution of this concept, offering a more accessible displacement and user-friendly nature.
Production
Manufacturing Location:	Berlin, Germany
Production Years:	1996-2007 (for R850GS model line)

Awards & Recognition
Recognitions
Segment Reputation:	The R850GS, like its GS siblings, is recognized for its robust engineering, comfort on long journeys, and dual-purpose capability, earning praise as a reliable adventure touring machine.