BMW R850 R850GS 2001 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850 R850GS Year: 2001 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: Owners and independent repair shops of BMW R850 R850GS motorcycles Competitive Analysis Value Proposition: Provides essential, dealer-level repair information to reduce reliance on expensive authorized service centers Key Features Coverage Scope: Covers all major mechanical, electrical, and bodywork aspects of the specified model year Content Source: Based on factory service procedures used by professional technicians 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for BMW R850 R850GS Secondary Coverage: Maintenance, troubleshooting, diagnostics, and component replacement Page Count Estimated Page Count: 500+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: 2-cylinder boxer, air-cooled, four-stroke (specifics for R850cc variant) Fuel System: Fuel Injection (BMW System 2.2 or similar), throttle body, fuel pump, injectors Ignition System: Electronic Ignition (BMW Motronic or similar) Transmission: 5-speed manual gearbox, clutch system, final drive (shaft drive) Brakes: Front and rear disc brakes, ABS (if equipped), hydraulic system, caliper maintenance Suspension: Front telelever suspension, rear Monolever swingarm, shock absorber adjustment and service Electrical System: Battery, charging system (alternator, regulator), starter motor, lighting, wiring diagrams, diagnostics Chassis And Bodywork: Frame, fairing, fuel tank, seat, wheels, tires, controls Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, valve clearance adjustment, drive shaft lubrication Troubleshooting: Diagnostic charts, fault finding for engine, electrical, and mechanical issues Engine Repair: Top-end rebuild, bottom-end disassembly/assembly, piston and ring replacement, cylinder head service Transmission Repair: Clutch replacement, gearbox disassembly and reassembly, final drive overhaul Brake System Service: Brake pad replacement, caliper service, bleeding procedures, ABS system diagnostics (if applicable) Suspension Service: Fork seal replacement, shock absorber rebuild, linkage lubrication Electrical Diagnostics: Wiring diagram interpretation, component testing, ECU troubleshooting (basic) Technical Depth Depth: In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution scans for clear text and diagrams Searchability Text Search: Likely text-searchable PDF for quick information retrieval Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer) Displacement: 848 cc (approximate) Bore X Stroke: 90.0 mm x 66.0 mm (typical for R850 Boxer variants) Compression Ratio: 10.0:1 (typical for R850 Boxer variants) Performance Horsepower: ~70 HP @ 6750 RPM (typical for R850 models) Torque: ~77 Nm (57 lb-ft) @ 4750 RPM (typical for R850 models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: BMW Motorrad recommends SAE 20W-50 or 15W-50 motorcycle specific oil meeting API SG/SH or higher. Oil Capacity: ~3.0 Liters (including filter change) 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Clutch Type: Single dry plate, diaphragm spring clutch Final Drive: Shaft drive with universal joint Features Gear Ratios: Detailed ratios for each gear will be found within the manual. Fluid Specifications Gearbox Oil: SAE 75W-90 API GL-4 or GL-5 gear oil. Fluid Capacities Gearbox Oil Capacity: ~0.6 Liters 📐 Dimensions Exterior Wheelbase: ~1430 mm (typical for R850GS) Weights Dry Weight: ~213 kg (typical for R850GS) Gross Vehicle Weight: ~440 kg (typical) 🛡️ Safety Features Ratings ABS: Optional ABS II system available on some models. Active Features Braking System: Dual front disc, single rear disc with advanced hydraulic actuation. Potential for ABS integration. Passive Features Lighting: Halogen headlight, LED taillight, turn signals. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, and warning lights. Driver Assistance ABS System: Optional ABS II system enhances braking safety, fully covered in the manual for maintenance and diagnostics. Connectivity Diagnostic Port: BMW's proprietary diagnostic connector for engine management system checks (requires specific tools/adapters). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first. Valve Clearance Check: Every 20,000 km. Spark Plug Replacement: Every 20,000 km (or as specified for specific plug types). Drive Shaft Lubrication: Every 10,000 km (spline lubrication). Fluid Specifications Brake Fluid: DOT 4 recommended. Coolant: N/A (Air-cooled engine) Known Issues Common Wear Items: Clutch wear, paralever pivot bearings, fuel pump relay failures (on some models), exhaust header leaks. Electrical Concerns: Can include intermittent issues with starter motor solenoid or charging system components if not maintained. 📚 Vehicle History Brand Heritage Manufacturer: BMW Motorrad, renowned for engineering excellence and durable motorcycles. Model Evolution Development: Part of the R series boxer engine lineage, adapted for the adventure touring segment with the 'GS' designation. Production Manufacturing Location: Berlin, Germany Production Period: R850GS produced primarily from 1999 to 2001. 🏆 Awards & Recognition Recognitions Brand Recognition: BMW Motorrad is consistently recognized for build quality, performance, and innovation in the...