BMW R850 R850GS 1994-2001 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: BMW Model: R850R / R850GS Product Type: Workshop Service Manual / Repair Manual Generation Applicable Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 👋 Introduction Market Position Positioning: The BMW R850R and R850GS represent BMW's entry-level boxer-twin touring and adventure-touring motorcycles, offering accessible performance and characteristic BMW build quality. Competitive Analysis Competitors: Competed with models from Honda (ST1100 Pan European, Africa Twin), Yamaha (TDM850), Kawasaki (GTR1000), and Moto Guzzi (California models) in the sport-touring and adventure-touring segments. Key Features Engine Type: Air-cooled, four-stroke, boxer-twin engine. Drivetrain: Shaft drive, a signature BMW feature. Suspension: Telelever front suspension and Monolever rear suspension, providing sophisticated ride characteristics. 📋 Manual Details Coverage Areas Primary Coverage: Complete mechanical and electrical systems for BMW R850R and R850GS models Specific Models Covered: R850R, R850GS Page Count Estimated Pages: Detailed information suggests a comprehensive manual, likely exceeding 500 pages. Specific page count not provided in product description, but typical for full workshop manuals. Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, including disassembly, inspection, reassembly, timing, valve adjustment, lubrication system, cooling system (oil cooling). Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body, fuel tank, fuel lines. Transmission: Gearbox overhaul, clutch inspection and replacement, drive shaft maintenance, final drive unit service. Chassis: Frame inspection, suspension (front Telelever, rear Monolever), wheel bearings, steering system. Brakes: Brake system maintenance, bleeding, caliper overhaul, master cylinder service, ABS system (if equipped), brake pad and disc replacement. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, ignition system, instrument cluster, fuses, relays, ECU. Bodywork: Fairing removal and installation, seat, fuel tank, fenders, luggage systems. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, brake fluid replacement, gearbox oil change, final drive oil change, drive shaft lubrication. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, step-by-step fault finding guides for various systems. Repair: Detailed disassembly, component inspection, repair techniques, and reassembly procedures for all major vehicle systems. Adjustment: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension adjustments. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, tolerances, and detailed diagnostic procedures. 📊 Manual Specifications File Format Format Details: PDF. Typically vector-based for clear graphics and text, searchable text for easy navigation. Print Quality Quality: High-resolution, ensuring clarity of diagrams, schematics, and text. Suitable for printing. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, boxer-twin, DOHC, 4 valves per cylinder Displacement: 848 cc (850cc designation) Bore X Stroke: 90.0 mm x 66.0 mm Performance Horsepower: Approximately 60-65 hp @ 6750 rpm (varies slightly by year and market) Torque: Approximately 77 Nm (57 lb-ft) @ 5000 rpm (varies slightly by year and market) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Cooling System Cooling Method: Air cooling with oil cooler Lubrication Oil Type: SAE 20W-50 API SG or higher (check manual for specific BMW recommendations) Oil Capacity: Approximately 4.0 liters (with filter change) 🔧 Transmission Standard Type: 5-speed manual gearbox Clutch: Single dry plate, hydraulically operated Features Final Drive: Shaft drive with maintenance-free universal joint Gearbox Oil Type: SAE 75W-90 API GL-4 or GL-5 (check manual for specific BMW recommendations) Gearbox Oil Capacity: Approximately 1.0 liter Final Drive Oil Type: SAE 80W-90 API GL-5 (check manual for specific BMW recommendations) Final Drive Oil Capacity: Approximately 0.18 liters 📐 Dimensions Exterior Length: R850R: Approx. 2230 mm; R850GS: Approx. 2245 mm Width: R850R: Approx. 850 mm; R850GS: Approx. 910 mm (incl. handguards) Height: R850R: Approx. 1360 mm (seat height adjustable); R850GS: Approx. 1420 mm (seat height adjustable) Weights Dry Weight: R850R: Approx. 215 kg; R850GS: Approx. 225 kg Gross Vehicle Weight: Approx. 450 kg (check manual for exact specifications) Fuel Capacity Tank Capacity: 20.0 liters (including 3.0 liter reserve) 🛡️ Safety Features Ratings ABS: Optional BMW Integral ABS (available on some models, check VIN) Active Features Braking System: Hydraulic dual-disc front brake, hydraulic single-disc rear brake. Lighting: Halogen headlight, LED taillight. Passive Features Frame Construction: Steel tubular frame for rigidity and rider protection. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, fuel level, gear indicator (on later models). Audio System: Not standard. Optional radio/cassette or CD player systems were available as dealer-installed accessories. Driver Assistance ABS: Integral ABS was an optional feature, significantly enhancing braking safety. Connectivity Diagnostic Port: On-board diagnostic (OBD) port for electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first (check manual for exact spec). Valve Check Interval: Every 20,000 km...
The BMW R850R and R850GS represent BMW's entry-level boxer-twin touring and adventure-touring motorcycles, offering accessible performance and characteristic BMW build quality.
Competitive Analysis
Competitors:
Competed with models from Honda (ST1100 Pan European, Africa Twin), Yamaha (TDM850), Kawasaki (GTR1000), and Moto Guzzi (California models) in the sport-touring and adventure-touring segments.
Key Features
Engine Type:
Air-cooled, four-stroke, boxer-twin engine.
Drivetrain:
Shaft drive, a signature BMW feature.
Suspension:
Telelever front suspension and Monolever rear suspension, providing sophisticated ride characteristics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete mechanical and electrical systems for BMW R850R and R850GS models
Specific Models Covered:
R850R, R850GS
Page Count
Estimated Pages:
Detailed information suggests a comprehensive manual, likely exceeding 500 pages. Specific page count not provided in product description, but typical for full workshop manuals.
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, including disassembly, inspection, reassembly, timing, valve adjustment, lubrication system, cooling system (oil cooling).
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, tolerances, and detailed diagnostic procedures.
📊 Manual Specifications
File Format
Format Details:
PDF. Typically vector-based for clear graphics and text, searchable text for easy navigation.
Print Quality
Quality:
High-resolution, ensuring clarity of diagrams, schematics, and text. Suitable for printing.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin, DOHC, 4 valves per cylinder
Displacement:
848 cc (850cc designation)
Bore X Stroke:
90.0 mm x 66.0 mm
Performance
Horsepower:
Approximately 60-65 hp @ 6750 rpm (varies slightly by year and market)
Torque:
Approximately 77 Nm (57 lb-ft) @ 5000 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Cooling System
Cooling Method:
Air cooling with oil cooler
Lubrication
Oil Type:
SAE 20W-50 API SG or higher (check manual for specific BMW recommendations)
Oil Capacity:
Approximately 4.0 liters (with filter change)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Single dry plate, hydraulically operated
Features
Final Drive:
Shaft drive with maintenance-free universal joint
Gearbox Oil Type:
SAE 75W-90 API GL-4 or GL-5 (check manual for specific BMW recommendations)
Gearbox Oil Capacity:
Approximately 1.0 liter
Final Drive Oil Type:
SAE 80W-90 API GL-5 (check manual for specific BMW recommendations)
Final Drive Oil Capacity:
Approximately 0.18 liters
📐 Dimensions
Exterior
Length:
R850R: Approx. 2230 mm; R850GS: Approx. 2245 mm
Width:
R850R: Approx. 850 mm; R850GS: Approx. 910 mm (incl. handguards)
Height:
R850R: Approx. 1360 mm (seat height adjustable); R850GS: Approx. 1420 mm (seat height adjustable)
Weights
Dry Weight:
R850R: Approx. 215 kg; R850GS: Approx. 225 kg
Gross Vehicle Weight:
Approx. 450 kg (check manual for exact specifications)
Fuel Capacity
Tank Capacity:
20.0 liters (including 3.0 liter reserve)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Integral ABS (available on some models, check VIN)
Active Features
Braking System:
Hydraulic dual-disc front brake, hydraulic single-disc rear brake.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, fuel level, gear indicator (on later models).
Audio System:
Not standard. Optional radio/cassette or CD player systems were available as dealer-installed accessories.
Driver Assistance
ABS:
Integral ABS was an optional feature, significantly enhancing braking safety.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for electronic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first (check manual for exact spec).
Valve Check Interval:
Every 20,000 km (check manual for exact spec).
Spark Plug Replacement:
Every 20,000 km (check manual for exact spec).
Brake Fluid Replacement:
Every 2 years (check manual for exact spec).
Fluid Specifications
Engine Oil:
SAE 20W-50, API SG or higher (e.g., BMW Motorrad Advantec Ultimate 15W-50 is a suitable modern alternative, but verify).
Gearbox Oil:
SAE 75W-90 GL-4 or GL-5 (e.g., Castrol Syntrax Longlife 75W-90).
Final Drive Oil:
SAE 80W-90 GL-5 (e.g., Castrol Axle Z 80W-90).
Brake Fluid:
DOT 4 (e.g., Castrol DOT 4).
Known Issues
Common Problems:
Wear on the splines of the driveshaft and final drive, electrical connector issues (corrosion), fuel pump reliability, Telelever pivot bearing wear, occasional clutch slave cylinder leaks.
BMW Motorrad has a long-standing reputation for engineering excellence, reliability, and distinctive boxer-twin engines, dating back to the early 20th century.
Model Evolution
Lineage:
The R850R and R850GS are descendants of the highly successful R100 series and predecessors to the R1100/R1150 series, offering a more accessible entry point into BMW's boxer-twin touring platform.
Production
Production Years:
The R850R/GS series was produced from 1994 to 2001.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the R850R/GS models are not widely publicized, BMW motorcycles consistently receive acclaim for build quality, engineering, and rider comfort in motorcycle media and owner surveys.