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BMW R850 R850R 1997 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1997 Codes Model Code: R850R Engine Code Designation: M44 👋 Introduction Market Position Motorcycle Segment: Sport Touring / Roadster Target Audience: Owners seeking to perform their own maintenance and repairs, enthusiasts looking for in-depth technical knowledge. Competitive Analysis Key Competitors 1997: Honda VFR750F, Yamaha FZR600R, Kawasaki ZX-6R, Suzuki Bandit 600/1200. Key Features Unique Selling Proposition Vehicle: Torquey boxer-twin engine, shaft drive, robust build quality, comfortable ergonomics for touring. Manual Value Proposition: Empowers owners to maintain and repair their motorcycle efficiently, saving on labor costs and increasing understanding of the machine. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (Likely PDF, implied by common sales of such manuals) Page Count Estimated Page Count: 300-500 pages (typical for comprehensive motorcycle service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, including disassembly, inspection, assembly of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing). Specifics on torque values and clearances. Fuel System: Carburetor (likely Bing or similar) tuning, cleaning, rebuilding, fuel pump operation, fuel lines, filters. Injection system if applicable (less likely for this specific model year and variant). Ignition System: Spark plug specifications, timing adjustments, coil and ignition module testing and replacement. Transmission Drivetrain: Clutch operation, maintenance, and adjustment; gearbox inspection, repair, and fluid changes; shaft drive system maintenance and inspection. Brake System: Hydraulic brake system maintenance (fluid replacement, bleeding), caliper inspection and service, master cylinder overhaul, rotor and pad replacement, ABS system (if equipped) troubleshooting. Electrical System: Wiring diagrams, component testing (lights, horn, starter, alternator, battery), troubleshooting electrical faults, fuse box layout, battery maintenance. Suspension Steering: Front fork service (oil change, seal replacement, spring inspection), rear shock absorber maintenance and adjustment, steering head bearing inspection and adjustment, wheel bearing service. Bodywork Chassis: Frame inspection, fairing removal and installation, seat maintenance, fuel tank removal and installation, general body component repair. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment (if applicable, though R850R is shaft-driven), brake fluid flush, coolant flush. Troubleshooting: Diagnostic flowcharts for common performance issues, starting problems, electrical gremlins, braking complaints, and handling issues. Repair Rebuild: Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component repair/replacement. Technical Specifications: Detailed torque specifications for all fasteners, engine clearance specifications, fluid capacities, electrical resistance values, timing marks, ignition timing data. Special Tools: Identification of BMW-specific or recommended tools required for certain procedures (e.g., flywheel holding tools, seal drivers, torque wrenches). Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic owner maintenance to full engine and transmission rebuilds, including detailed troubleshooting and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (assumed for digital delivery) Searchable Text: High likelihood of searchable text, enabling quick access to specific information. Printable: Designed for printing, allowing users to have a physical copy for the workshop. Print Quality Image Resolution: Good quality images and diagrams, essential for mechanical work. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer) Displacement: 848 cc (850 cc designation) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 9.0:1 (Typical) Valve Train: Overhead camshaft (SOHC) per cylinder, 2 valves per cylinder Power Output: Approximately 65 hp @ 7000 rpm (Manufacturer's claim for R850R) Torque Output: Approximately 76 Nm (56 lb-ft) @ 4750 rpm (Manufacturer's claim for R850R) Fuel System Fuel Delivery: Twin Carburetors (likely Bing 32mm or similar) or Fuel Injection (less common for base R850R, more for R1100 series). Recommended Fuel: Unleaded 91 octane (RON+MON)/2 Fuel Tank Capacity: Approximately 23 liters (6.1 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission: N/A (5-speed was standard) Features Final Drive: Shaft drive Clutch Type: Single dry plate clutch, mechanically operated 📐 Dimensions Exterior Length: Approximately 2200 mm (86.6 in) Width: Approximately 850 mm (33.5 in) Height: Approximately 1350 mm (53.1 in) Weights Dry Weight: Approximately 215 kg (474 lbs) Wet Weight: Approximately 230 kg (507 lbs) (Estimate with fluids) Gross Vehicle Weight Rating: N/A (Motorcycle Specification) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle Safety Standards Differ from Automobiles) Active Features ABS: Optional ABS (BMW Motorrad ABS II) Braking System: Hydraulic disc brakes front and rear, dual discs front, single disc rear. Passive Features Lighting: Halogen headlight, LED tail light, standard turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, fuel gauge, warning lights, odometer, trip meter. Driver Assistance ABS System: Optional BMW Motorrad ABS II system, providing enhanced braking safety. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000...
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BMW R850 R850R 1997 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1997
Codes
Model Code:
R850R
Engine Code Designation:
M44
👋 Introduction
Market Position
Motorcycle Segment:
Sport Touring / Roadster
Target Audience:
Owners seeking to perform their own maintenance and repairs, enthusiasts looking for in-depth technical knowledge.
Competitive Analysis
Key Competitors 1997:
Honda VFR750F, Yamaha FZR600R, Kawasaki ZX-6R, Suzuki Bandit 600/1200.
Key Features
Unique Selling Proposition Vehicle:
Torquey boxer-twin engine, shaft drive, robust build quality, comfortable ergonomics for touring.
Manual Value Proposition:
Empowers owners to maintain and repair their motorcycle efficiently, saving on labor costs and increasing understanding of the machine.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (Likely PDF, implied by common sales of such manuals)
Page Count
Estimated Page Count:
300-500 pages (typical for comprehensive motorcycle service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, including disassembly, inspection, assembly of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing). Specifics on torque values and clearances.
Fuel System:
Carburetor (likely Bing or similar) tuning, cleaning, rebuilding, fuel pump operation, fuel lines, filters. Injection system if applicable (less likely for this specific model year and variant).
Ignition System:
Spark plug specifications, timing adjustments, coil and ignition module testing and replacement.
Transmission Drivetrain:
Clutch operation, maintenance, and adjustment; gearbox inspection, repair, and fluid changes; shaft drive system maintenance and inspection.
Brake System:
Hydraulic brake system maintenance (fluid replacement, bleeding), caliper inspection and service, master cylinder overhaul, rotor and pad replacement, ABS system (if equipped) troubleshooting.
Electrical System:
Wiring diagrams, component testing (lights, horn, starter, alternator, battery), troubleshooting electrical faults, fuse box layout, battery maintenance.
Suspension Steering:
Front fork service (oil change, seal replacement, spring inspection), rear shock absorber maintenance and adjustment, steering head bearing inspection and adjustment, wheel bearing service.
Bodywork Chassis:
Frame inspection, fairing removal and installation, seat maintenance, fuel tank removal and installation, general body component repair.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment (if applicable, though R850R is shaft-driven), brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic flowcharts for common performance issues, starting problems, electrical gremlins, braking complaints, and handling issues.
Repair Rebuild:
Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component repair/replacement.
Technical Specifications:
Detailed torque specifications for all fasteners, engine clearance specifications, fluid capacities, electrical resistance values, timing marks, ignition timing data.
Special Tools:
Identification of BMW-specific or recommended tools required for certain procedures (e.g., flywheel holding tools, seal drivers, torque wrenches).
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic owner maintenance to full engine and transmission rebuilds, including detailed troubleshooting and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (assumed for digital delivery)
Searchable Text:
High likelihood of searchable text, enabling quick access to specific information.
Printable:
Designed for printing, allowing users to have a physical copy for the workshop.
Print Quality
Image Resolution:
Good quality images and diagrams, essential for mechanical work.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer)
Displacement:
848 cc (850 cc designation)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.0:1 (Typical)
Valve Train:
Overhead camshaft (SOHC) per cylinder, 2 valves per cylinder
Power Output:
Approximately 65 hp @ 7000 rpm (Manufacturer's claim for R850R)
Torque Output:
Approximately 76 Nm (56 lb-ft) @ 4750 rpm (Manufacturer's claim for R850R)
Fuel System
Fuel Delivery:
Twin Carburetors (likely Bing 32mm or similar) or Fuel Injection (less common for base R850R, more for R1100 series).
Recommended Fuel:
Unleaded 91 octane (RON+MON)/2
Fuel Tank Capacity:
Approximately 23 liters (6.1 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Optional Transmission:
N/A (5-speed was standard)
Features
Final Drive:
Shaft drive
Clutch Type:
Single dry plate clutch, mechanically operated
📐 Dimensions
Exterior
Length:
Approximately 2200 mm (86.6 in)
Width:
Approximately 850 mm (33.5 in)
Height:
Approximately 1350 mm (53.1 in)
Weights
Dry Weight:
Approximately 215 kg (474 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (Estimate with fluids)
Gross Vehicle Weight Rating:
N/A (Motorcycle Specification)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle Safety Standards Differ from Automobiles)
Active Features
ABS:
Optional ABS (BMW Motorrad ABS II)
Braking System:
Hydraulic disc brakes front and rear, dual discs front, single disc rear.
Passive Features
Lighting:
Halogen headlight, LED tail light, standard turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, fuel gauge, warning lights, odometer, trip meter.
Driver Assistance
ABS System:
Optional BMW Motorrad ABS II system, providing enhanced braking safety.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (specific BMW recommendation may vary, consult original owner's manual if available).
Engine Oil Capacity:
Approximately 3.0 liters (3.2 US quarts) with filter change.
Transmission Oil Type:
SAE 75W-90 GL-5 gear oil
Transmission Oil Capacity:
Approximately 0.8 liters (0.85 US quarts)
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 10W (Specific weight may vary; manual will detail correct type)
Known Issues
Common Wear Items:
Starter motor brushes, clutch plates (depending on riding style), wheel bearings, steering head bearings.
Electrical Quirks:
Occasional issues with wiring harness integrity, particularly around the steering head.
Engine Performance:
Carburetor synchronization can be critical for smooth running; potential for oil leaks from seals over time.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence, reliability, and boxer-twin engines.
Model Evolution
R850R Development:
The R850R was introduced as a more accessible and lighter alternative to the popular R1100 series, offering similar boxer-twin character with slightly reduced performance, making it attractive for riders seeking comfort and manageability.
Production
Production Period:
The R850R was produced from 1995 to 2005.
Manufacturing Location:
Berlin, Germany (BMW Motorrad's primary manufacturing facility)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the R850R model might be scarce, BMW Motorrad as a brand has consistently received accolades for engineering, reliability, and rider comfort across its model range.
Ratings
Reliability Reputation:
BMW boxer twins are generally regarded as highly reliable and durable, with proper maintenance.
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