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BMW R850 R850R 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 2000 Codes Model Code: R850R (Type 259) 👋 Introduction Market Position Segment: Middleweight sport-touring motorcycle. Competitive Analysis Competitors: Honda VFR750/VFR800, Yamaha FZS600 Fazer/FZ1, Kawasaki ZZ-R600/ZZ-R1100, Suzuki Bandit 600/1200, Ducati ST2/ST3. Key Features Engine Layout: Air-cooled, four-stroke, two-cylinder boxer engine. Drivetrain: Shaft drive. Suspension Setup: Telelever front suspension (on some variants/years, R850R typically has conventional telescopic forks), Monolever rear suspension. Braking System: Often equipped with BMW's integral ABS system. 📋 Manual Details Coverage Areas General Coverage: Full Service Repair Page Count Estimated Pages: 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, troubleshooting, and repair of the R850 boxer twin engine. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body. Ignition System: Ignition coils, spark plugs, ECU control. Transmission: Gearbox disassembly, inspection, repair, clutch operation, final drive. Brakes: Front and rear brake systems, ABS (if equipped), brake fluid, calipers, master cylinders, lines. Suspension: Front fork (telescopic), rear Monolever swingarm, shock absorber, bearings. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, instruments, switches, sensors. Bodywork And Frame: Fairing removal/installation, seat, fuel tank, fenders, frame inspection. Wheels And Tires: Wheel bearings, tire replacement, wheel balancing. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though R850R is shaft drive), brake checks. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault codes (if applicable). Major Repairs: Engine rebuilds, gearbox overhauls, suspension component replacement, electrical system repairs. Component Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major and minor components. Torque Specifications: Essential torque values for critical fasteners. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic servicing to complete engine and gearbox rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) is most common for digital manuals. Print Quality Quality: High-resolution scans or professionally produced digital content, ensuring clear text and legible diagrams. Binding Type Binding: N/A (for digital format). If printed, would typically be comb or perfect bound. Paper Type Paper: N/A (for digital format). If printed, would typically be durable, easy-to-clean paper. ⚙️ Engine Specifications Primary Engine Engine Type: Flat-twin (boxer), four-stroke, air-cooled. Displacement: 848 cc (850 cc class) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valve Train: 2 valves per cylinder, OHC, pushrod actuated. Performance Horsepower: Approx. 70 hp (52 kW) @ 7500 rpm Torque: Approx. 77 Nm (57 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded Premium (91+ Octane) Fuel Tank Capacity: 20.0 Liters (5.3 US gal) 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox. Optional Optional Transmission: N/A (5-speed manual was standard). Features Clutch: Single dry plate, hydraulically operated. Final Drive: Shaft drive. 📐 Dimensions Exterior Length: Approx. 2,150 mm (84.6 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1,240 mm (48.8 in) Weights Dry Weight: Approx. 200 kg (441 lbs) Wet Weight: Approx. 220 kg (485 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) 🛡️ Safety Features Ratings ABS: Optional Integral ABS (Anti-lock Braking System). Active Features Braking Performance: Dual 305 mm discs with four-piston calipers (front), single 276 mm disc with two-piston caliper (rear). Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation cluster with analog tachometer and speedometer. No advanced infotainment systems typical of modern vehicles. Driver Assistance ABS: Integral ABS was a significant technology offering for its era. Connectivity Connectivity Features: N/A. Focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles) for valve adjustment, spark plug replacement, etc. Fluid Specifications Engine Oil Type: API SG or higher, SAE 15W-40 or 20W-50 (depending on climate). BMW recommends their own branded oils. Engine Oil Capacity: Approx. 3.0 Liters (3.2 US qt) with filter change. Transmission Oil Type: SAE 75W/90 GL-5 synthetic gear oil. Transmission Oil Capacity: Approx. 0.25 Liters (0.26 US qt). Final Drive Oil Type: SAE 80W/90 GL-5 gear oil. Final Drive Oil Capacity: Approx. 0.18 Liters (0.19 US qt). Brake Fluid Type: DOT 4. Known Issues Common Problems: Fuel pump failures, aging fuel lines (especially in warmer climates), potential for electrical connector corrosion, paralever seal leaks, minor ABS sensor issues. Preventative Maintenance: Regular cleaning of electrical connectors, checking fuel lines for hardening/cracking, timely replacement of wear items. 📚 Vehicle History Brand Heritage Heritage: BMW Motorrad has a long history of producing reliable, well-engineered motorcycles, particularly known for their boxer engines and shaft drive. Model Evolution Predecessor: Evolved from earlier R850 and R100 models, sharing platform elements with the...
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BMW R850 R850R 2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
2000
Codes
Model Code:
R850R (Type 259)
👋 Introduction
Market Position
Segment:
Middleweight sport-touring motorcycle.
Competitive Analysis
Competitors:
Honda VFR750/VFR800, Yamaha FZS600 Fazer/FZ1, Kawasaki ZZ-R600/ZZ-R1100, Suzuki Bandit 600/1200, Ducati ST2/ST3.
Key Features
Engine Layout:
Air-cooled, four-stroke, two-cylinder boxer engine.
Drivetrain:
Shaft drive.
Suspension Setup:
Telelever front suspension (on some variants/years, R850R typically has conventional telescopic forks), Monolever rear suspension.
Braking System:
Often equipped with BMW's integral ABS system.
📋 Manual Details
Coverage Areas
General Coverage:
Full Service Repair
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, troubleshooting, and repair of the R850 boxer twin engine.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body.
Ignition System:
Ignition coils, spark plugs, ECU control.
Transmission:
Gearbox disassembly, inspection, repair, clutch operation, final drive.
Brakes:
Front and rear brake systems, ABS (if equipped), brake fluid, calipers, master cylinders, lines.
Suspension:
Front fork (telescopic), rear Monolever swingarm, shock absorber, bearings.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, instruments, switches, sensors.
Bodywork And Frame:
Fairing removal/installation, seat, fuel tank, fenders, frame inspection.
Wheels And Tires:
Wheel bearings, tire replacement, wheel balancing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though R850R is shaft drive), brake checks.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault codes (if applicable).
Major Repairs:
Engine rebuilds, gearbox overhauls, suspension component replacement, electrical system repairs.
Component Disassembly Assembly:
Step-by-step instructions for removing and reinstalling all major and minor components.
Torque Specifications:
Essential torque values for critical fasteners.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic servicing to complete engine and gearbox rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) is most common for digital manuals.
Print Quality
Quality:
High-resolution scans or professionally produced digital content, ensuring clear text and legible diagrams.
Binding Type
Binding:
N/A (for digital format). If printed, would typically be comb or perfect bound.
Paper Type
Paper:
N/A (for digital format). If printed, would typically be durable, easy-to-clean paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Flat-twin (boxer), four-stroke, air-cooled.
Displacement:
848 cc (850 cc class)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Valve Train:
2 valves per cylinder, OHC, pushrod actuated.
Performance
Horsepower:
Approx. 70 hp (52 kW) @ 7500 rpm
Torque:
Approx. 77 Nm (57 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded Premium (91+ Octane)
Fuel Tank Capacity:
20.0 Liters (5.3 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox.
Optional
Optional Transmission:
N/A (5-speed manual was standard).
Features
Clutch:
Single dry plate, hydraulically operated.
Final Drive:
Shaft drive.
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm (84.6 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1,240 mm (48.8 in)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 220 kg (485 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional Integral ABS (Anti-lock Braking System).
Active Features
Braking Performance:
Dual 305 mm discs with four-piston calipers (front), single 276 mm disc with two-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster with analog tachometer and speedometer. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
ABS:
Integral ABS was a significant technology offering for its era.
Connectivity
Connectivity Features:
N/A. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles) for valve adjustment, spark plug replacement, etc.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 or 20W-50 (depending on climate). BMW recommends their own branded oils.
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US qt) with filter change.
Transmission Oil Type:
SAE 75W/90 GL-5 synthetic gear oil.
Transmission Oil Capacity:
Approx. 0.25 Liters (0.26 US qt).
Final Drive Oil Type:
SAE 80W/90 GL-5 gear oil.
Final Drive Oil Capacity:
Approx. 0.18 Liters (0.19 US qt).
Brake Fluid Type:
DOT 4.
Known Issues
Common Problems:
Fuel pump failures, aging fuel lines (especially in warmer climates), potential for electrical connector corrosion, paralever seal leaks, minor ABS sensor issues.
Preventative Maintenance:
Regular cleaning of electrical connectors, checking fuel lines for hardening/cracking, timely replacement of wear items.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable, well-engineered motorcycles, particularly known for their boxer engines and shaft drive.
Model Evolution
Predecessor:
Evolved from earlier R850 and R100 models, sharing platform elements with the R1100 series.
Updates 2000:
Likely received minor updates for the 2000 model year, often related to emissions, electronics, or minor cosmetic changes consistent with BMW's lifecycle approach.
Production
Production Years:
1996-2006
Manufacturing Location:
Berlin, Germany.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
The R850R was generally well-regarded for its comfortable ride, durable boxer engine, and all-around usability, though specific awards are less commonly publicized for this model compared to flagship BMWs.
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