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2008 Can-am ATV Brp Bombardier Outlander 500 650 800 Renegade 500 800 Series Service Repair Workshop Manual Download PDF

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Basic Information Identification Make: Can-Am Brand Parent: BRP (Bombardier Recreational Products) Model: Outlander & Renegade Series Year: 2008 Codes Chassis Code Outlander: Outlander 500, 650, 800 (4x4 models) Chassis Code Renegade: Renegade 500, 800 (4x4 models) Introduction Market Position Vehicle Segment: Performance-oriented All-Terrain Vehicles (ATVs) Competitive Analysis Key Competitors: Polaris Sportsman/Scrambler, Yamaha Grizzly, Arctic Cat TRV/MudPro Key Features Platform Versatility: Shared platform for both utility-focused Outlander and sportier Renegade models Engine Options: Powerful Rotax V-twin engine options catering to different performance needs Manual Details Coverage Areas Manual Scope: Comprehensive service, repair, and workshop procedures Page Count Estimated Page Count: 700+ Manual Type Manual Classification: Service Repair Workshop Manual Language Primary Language: English Format Delivery Format: Downloadable PDF Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel lines, fuel tank Electrical System: Wiring diagrams, charging system, ignition system, starting system, lighting, instrumentation Drivetrain: Continuously Variable Transmission (CVT), drive clutch, driven clutch, chaincase, differential, driveshafts, CV joints Suspension Steering: Front and rear suspension components, shock absorbers, control arms, bushings, steering system, tie rods, wheel bearings Braking System: Front and rear disc brakes, brake calipers, master cylinders, brake lines, parking brake Body Chassis: Frame, body panels, plastics, seat, racks, fenders Cooling System: Radiator, cooling fan, coolant hoses, thermostat Exhaust System: Exhaust manifold, muffler, exhaust pipes Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic testing procedures Repair Procedures: Step-by-step repair instructions for all major components and systems Disassembly Reassembly: Detailed instructions for component removal and installation Torque Specifications: Precise torque values for all critical fasteners Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Level Of Detail: Detailed exploded diagrams, schematics, and illustrations Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages Print Quality Digital Resolution: Optimized for screen viewing and printing Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Accessibility: Instant download for immediate access Engine Specifications Primary Engine Engine Family: Rotax V-twin Engine Type: Liquid-cooled, 4-stroke, SOHC, 8-valve V-twin (46 hp for 500, ~60 hp for 650, ~70 hp for 800) Bore X Stroke 500: 82 mm x 75.5 mm (approx.) Bore X Stroke 650: 91 mm x 75.5 mm (approx.) Bore X Stroke 800: 102 mm x 75.5 mm (approx.) Displacement 500: 462 cc (approx.) Displacement 650: 650 cc (approx.) Displacement 800: 799.9 cc (approx.) Performance Horsepower 500: 46 hp Horsepower 650: 60 hp (estimated) Horsepower 800: 70 hp (estimated) Torque Curve Characteristics: Strong low-end and mid-range torque delivery Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Throttle Control: Dual throttle bodies (on 800 models for improved response) Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive Modes: 2WD/4WD Visco-Lok Auto-locking front differential Clutch System: Primary and secondary CVT clutches with belt drive Engine Braking: Integral engine braking provided by the CVT Dimensions Exterior Length Outlander: Approx. 2,286 mm (90 in) Length Renegade: Approx. 2,181 mm (85.9 in) Width Outlander: Approx. 1,168 mm (46 in) Width Renegade: Approx. 1,186 mm (46.7 in) Height Outlander: Approx. 1,145 mm (45.1 in) Height Renegade: Approx. 1,110 mm (43.7 in) Weights Dry Weight 500: Approx. 286 kg (630 lbs) Dry Weight 650: Approx. 291 kg (642 lbs) Dry Weight 800: Approx. 295 kg (650 lbs) Towing Capacity: 590 kg (1,300 lbs) Rack Capacity Front: 90 kg (200 lbs) Rack Capacity Rear: 170 kg (375 lbs) Ground Clearance: Approx. 269 mm (10.5 in) Safety Features Active Features Braking System: Dual hydraulic disc front, single hydraulic disc rear Parking Brake: Parking brake integrated into rear caliper Passive Features Lighting: Dual 35W headlights, 25W tail/brake light Instrumentation: Multi-function digital display (speedometer, tachometer, odometer, trip meter, gear position, 4x4 indicator, engine hours) Technology Features Infotainment Display Type: Multi-function digital LCD display Driver Assistance Differential Locking: Visco-Lok Auto-locking front differential for improved traction Suspension System: Double A-arm front suspension, TTI (Torsional Trailing arm Independent) rear suspension (Outlander), Double A-arm rear suspension (Renegade) Connectivity Diagnostic Ports: Diagnostic connector for electronic diagnostics (covered in manual) Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually Air Filter Cleaning: Every 50 hours or more frequently in dusty conditions Spark Plug Replacement: Recommended every 100 hours or annually Clutch Belt Inspection: Every 100 hours or annually Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic (e.g., XPS Synthetic 5W-40) Engine Oil Capacity: Approx. 2.4 L (2.5 US qt) with filter Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water Brake Fluid Type: DOT 4 hydraulic brake fluid Gear Oil...
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2008 Can-am ATV Brp Bombardier Outlander 500 650 800 Renegade 500 800 Series Service Repair Workshop Manual Download PDF
Basic Information
Identification
Make: Can-Am
Brand Parent: BRP (Bombardier Recreational Products)
Model: Outlander & Renegade Series
Year: 2008
Codes
Chassis Code Outlander: Outlander 500, 650, 800 (4x4 models)
Chassis Code Renegade: Renegade 500, 800 (4x4 models)
Introduction
Market Position
Vehicle Segment: Performance-oriented All-Terrain Vehicles (ATVs)
Competitive Analysis
Key Competitors: Polaris Sportsman/Scrambler, Yamaha Grizzly, Arctic Cat TRV/MudPro
Key Features
Platform Versatility: Shared platform for both utility-focused Outlander and sportier Renegade models
Engine Options: Powerful Rotax V-twin engine options catering to different performance needs
Manual Details
Coverage Areas
Manual Scope: Comprehensive service, repair, and workshop procedures
Page Count
Estimated Page Count: 700+
Manual Type
Manual Classification: Service Repair Workshop Manual
Language
Primary Language: English
Format
Delivery Format: Downloadable PDF
Manual Coverage
Systems Covered
Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, timing, lubrication
Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel lines, fuel tank
Electrical System: Wiring diagrams, charging system, ignition system, starting system, lighting, instrumentation
Drivetrain: Continuously Variable Transmission (CVT), drive clutch, driven clutch, chaincase, differential, driveshafts, CV joints
Suspension Steering: Front and rear suspension components, shock absorbers, control arms, bushings, steering system, tie rods, wheel bearings
Braking System: Front and rear disc brakes, brake calipers, master cylinders, brake lines, parking brake
Body Chassis: Frame, body panels, plastics, seat, racks, fenders
Cooling System: Radiator, cooling fan, coolant hoses, thermostat
Exhaust System: Exhaust manifold, muffler, exhaust pipes
Procedures Included
Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, spark plug service, valve adjustments
Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic testing procedures
Repair Procedures: Step-by-step repair instructions for all major components and systems
Disassembly Reassembly: Detailed instructions for component removal and installation
Torque Specifications: Precise torque values for all critical fasteners
Special Tools: Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Level Of Detail: Detailed exploded diagrams, schematics, and illustrations
Manual Specifications
File Format
PDF Quality: High-resolution, searchable text, printable pages
Print Quality
Digital Resolution: Optimized for screen viewing and printing
Binding Type
Digital Format: N/A (Digital Download)
Paper Type
Digital Accessibility: Instant download for immediate access
Engine Specifications
Primary Engine
Engine Family: Rotax V-twin
Engine Type: Liquid-cooled, 4-stroke, SOHC, 8-valve V-twin (46 hp for 500, ~60 hp for 650, ~70 hp for 800)
Bore X Stroke 500: 82 mm x 75.5 mm (approx.)
Bore X Stroke 650: 91 mm x 75.5 mm (approx.)
Bore X Stroke 800: 102 mm x 75.5 mm (approx.)
Displacement 500: 462 cc (approx.)
Displacement 650: 650 cc (approx.)
Displacement 800: 799.9 cc (approx.)
Performance
Horsepower 500: 46 hp
Horsepower 650: 60 hp (estimated)
Horsepower 800: 70 hp (estimated)
Torque Curve Characteristics: Strong low-end and mid-range torque delivery
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline, minimum 87 octane
Throttle Control: Dual throttle bodies (on 800 models for improved response)
Transmission
Standard
Transmission Type: CVT (Continuously Variable Transmission)
Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Features
Drive Modes: 2WD/4WD Visco-Lok Auto-locking front differential
Clutch System: Primary and secondary CVT clutches with belt drive
Engine Braking: Integral engine braking provided by the CVT
Dimensions
Exterior
Length Outlander: Approx. 2,286 mm (90 in)
Length Renegade: Approx. 2,181 mm (85.9 in)
Width Outlander: Approx. 1,168 mm (46 in)
Width Renegade: Approx. 1,186 mm (46.7 in)
Height Outlander: Approx. 1,145 mm (45.1 in)
Height Renegade: Approx. 1,110 mm (43.7 in)
Weights
Dry Weight 500: Approx. 286 kg (630 lbs)
Dry Weight 650: Approx. 291 kg (642 lbs)
Dry Weight 800: Approx. 295 kg (650 lbs)
Towing Capacity: 590 kg (1,300 lbs)
Rack Capacity Front: 90 kg (200 lbs)
Rack Capacity Rear: 170 kg (375 lbs)
Ground Clearance: Approx. 269 mm (10.5 in)
Safety Features
Active Features
Braking System: Dual hydraulic disc front, single hydraulic disc rear
Parking Brake: Parking brake integrated into rear caliper
Passive Features
Lighting: Dual 35W headlights, 25W tail/brake light
Instrumentation: Multi-function digital display (speedometer, tachometer, odometer, trip meter, gear position, 4x4 indicator, engine hours)
Technology Features
Infotainment
Display Type: Multi-function digital LCD display
Driver Assistance
Differential Locking: Visco-Lok Auto-locking front differential for improved traction
Suspension System: Double A-arm front suspension, TTI (Torsional Trailing arm Independent) rear suspension (Outlander), Double A-arm rear suspension (Renegade)
Connectivity
Diagnostic Ports: Diagnostic connector for electronic diagnostics (covered in manual)
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or annually
Air Filter Cleaning: Every 50 hours or more frequently in dusty conditions
Spark Plug Replacement: Recommended every 100 hours or annually
Clutch Belt Inspection: Every 100 hours or annually
Fluid Specifications
Engine Oil Type: SAE 5W-40 Synthetic (e.g., XPS Synthetic 5W-40)
Engine Oil Capacity: Approx. 2.4 L (2.5 US qt) with filter
Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type: DOT 4 hydraulic brake fluid
Gear Oil Type: SAE 80W-90 Hypoid Gear Oil
Gear Oil Capacity: Approx. 350 ml (0.37 US qt) for rear differential
Known Issues
Common Wear Items: CVT belt wear, front suspension bushings, wheel bearings
Electrical Component Reliability: Occasional issues with starter solenoid or voltage regulator; refer to manual for diagnostics
Clutch Performance: Proper maintenance of CVT clutches and belt is crucial for optimal performance and longevity
Vehicle History
Brand Heritage
Manufacturer Origin: Canada
Model Evolution
Outlander Development: Evolved from earlier Can-Am utility ATV platforms, emphasizing power and comfort
Renegade Development: Created by blending the Outlander chassis with sport ATV handling characteristics and styling
Production
Manufacturing Plant: Valcourt, Quebec, Canada
Awards & Recognition
Recognitions
Industry Reputation: Can-Am ATVs known for robust engineering and powerful engines
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