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1999 Pontiac Grand Am Repair Manual

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Basic Information Identification Make: Pontiac Model: Grand Am Year: 1999 Body Style: Sedan / Coupe Generation Generation Code: 3rd Generation (GM N-body platform) Codes Platform Code: GM N-body Introduction Market...
Type: Cars
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Sku: 419978
1999 Pontiac Grand Am Repair Manual
Basic Information
Identification
Make: Pontiac
Model: Grand Am
Year: 1999
Body Style: Sedan / Coupe
Generation
Generation Code: 3rd Generation (GM N-body platform)
Codes
Platform Code: GM N-body
Introduction
Market Position
Market Segment: Compact/Mid-size Sedan and Coupe, aimed at value-conscious buyers seeking sporty styling and decent performance.
Competitive Analysis
Key Competitors 1999: Ford Contour, Honda Accord, Toyota Camry, Chevrolet Malibu, Dodge Stratus
Key Features
Model Highlights: Distinctive 'sculpted' exterior design, available in coupe and sedan body styles, offer of a supercharged engine in higher trims (GT/GTP).
Manual Utility
Primary Benefit: Empowers owners and technicians to perform maintenance, repairs, and diagnostics efficiently and accurately, reducing reliance on costly professional services.
Digital Advantage
Advantages Of Download: Instant access, portability on mobile devices for on-the-go repairs, eco-friendly (saves trees), printable pages for clean workshop use, lifetime replacement policy.
Manual Details
Coverage Areas
Coverage Scope: All versions of the 1999 Pontiac Grand Am
Page Count
Estimated Page Count: Varies by specific vehicle configuration, typically 800-1500 pages for a comprehensive service manual.
Manual Type
Manual Type: Repair Manual / Service Manual / Workshop Manual / Owner's Manual / Parts Catalog (Downloadable)
Language
Language: English
Format
Format: Electronic Downloadable PDF
Manual Coverage
Systems Covered
Engine Systems: Engine Removal and Installation, Engine Specifications, Intake & Exhaust Systems, Fuel System, Lubrication and Cooling System, Engine Mechanical Components
Drivetrain Systems: Transmission, Drive Chain & Sprockets (as applicable to specific models/engines, primarily Automatic Transaxle)
Chassis Systems: Steering System, Shocks (Suspension), Brakes, Wheels and Tires
Electrical Systems: Electrical System, Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Instrumentation
Body Systems: Body Work, Interior Components, Exterior Trim, Doors, Windows, Seats, Bumpers
Comfort And Convenience: HVAC System, Climate Control, Audio System, Power Accessories
Procedures Included
Maintenance Procedures: Routine Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements, Spark Plug Replacement
Repair Procedures: Component Overhaul, Component Replacement, Engine Reassembly, Transmission Service, Suspension Repair, Brake Service, Electrical Component Diagnosis and Repair
Diagnostic Procedures: Advanced Troubleshooting, Symptom-based Diagnostics, Diagnostic Trouble Codes (DTCs), Check Engine Light Diagnosis
Installation Procedures: Engine Installation, Transmission Installation, Component Reassembly
Technical Depth
Depth Of Information: Comprehensive, covering everything from basic maintenance to advanced diagnostics and component-level repair. Includes detailed torque specifications, diagnostic flowcharts, and wiring diagrams.
Manual Specifications
File Format
File Format: PDF (Portable Document Format)
Print Quality
Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type Recommendation: N/A (Digital Download) - Printable on standard paper.
Engine Specifications
Primary Engine
Engine Option 1 Code: L36 (3.8L V6)
Engine Option 1 Displacement: 3.8 Liters (231 cubic inches)
Engine Option 1 Cylinders: V6
Engine Option 1 Horsepower: Approx. 190-200 hp @ 5000-5200 rpm
Engine Option 1 Torque: Approx. 225-230 lb-ft @ 2800-3000 rpm
Secondary Engine
Engine Option 2 Code: L67 (3.8L Supercharged V6)
Engine Option 2 Displacement: 3.8 Liters (231 cubic inches)
Engine Option 2 Cylinders: V6 (Supercharged)
Engine Option 2 Horsepower: Approx. 240 hp @ 5200 rpm
Engine Option 2 Torque: Approx. 280 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI)
Fuel Type: Unleaded gasoline (Octane rating specified in manual)
Lubrication
Oil Type And Capacity: Refer to manual for specific SAE viscosity grade (e.g., 5W-30) and capacity (approx. 4.5 quarts with filter for 3.8L V6).
Cooling System
Coolant Type: Ethylene glycol based antifreeze, typically Dex-Cool compatible coolant (orange) for later models or traditional green coolant for earlier production runs, as specified in manual. Capacity approx. 8-10 quarts.
Transmission
Standard
Standard Transmission: 4-Speed Automatic Transaxle (4T60-E, 4T65-E)
Optional
Optional Transmission: None for 1999 model year in North America.
Features
Transmission Features: Electronically controlled, front-wheel drive, potentially with traction control system (TCS) on higher trims.
Fluid Specifications
Transmission Fluid Type: Dexron-III Automatic Transmission Fluid (ATF), or equivalent as specified in the manual.
Fluid Capacity
Transmission Fluid Capacity: Approximately 4.5-5.5 quarts for a fluid change, larger capacity for a full overhaul. Refer to manual for exact specification.
Dimensions
Exterior
Wheelbase: Approx. 104.5 inches
Length: Approx. 190.4 inches (Sedan) / 190.6 inches (Coupe)
Width: Approx. 68.8 inches
Height: Approx. 55.3 inches (Sedan) / 54.1 inches (Coupe)
Weights
Curb Weight: Approx. 3100-3400 lbs (Varies by engine and trim)
Gross Vehicle Weight Rating: Refer to vehicle's identification plate or manual.
Safety Features
Ratings
NHTSA Frontal Crash Rating: Refer to NHTSA records for specific year and model. Generally good for its era.
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS) - often optional or standard on performance trims.
Passive Features
Passive Safety Features: Driver and front passenger airbags, side-impact door beams, front and rear crumple zones.
Technology Features
Infotainment
Audio System: Factory AM/FM stereo with cassette and CD player options. Optional premium sound systems available.
Driver Assistance
Cruise Control: Standard on most trims.
Connectivity
Auxiliary Input: Not typically available from the factory in 1999; aftermarket solutions or FM modulators would be required.
Maintenance
Service Intervals
Oil Change Interval: Typically every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendation.
Transmission Fluid Service: Inspect every 30,000 miles, replace approximately every 50,000-100,000 miles, depending on severity of use. Refer to manual.
Spark Plug Replacement: Typical interval of 60,000-100,000 miles for platinum or iridium spark plugs, depending on type specified in manual.
Fluid Specifications
Brake Fluid Type: DOT 3 or DOT 4, as specified in the owner's manual. Check reservoir cap for marking.
Power Steering Fluid: GM Power Steering Fluid or Dexron-III ATF, as specified in the manual.
Known Issues
Common Problems 1999 Grand Am: Intake manifold gasket leaks (particularly on 3.8L V6), upper strut mount bearing failure, power steering pump noise, ABS sensor failures, door lock actuator issues, potential for head gasket issues on certain engine variants (though less common on the '99 3.8L compared to earlier models).
Filter Part Numbers
Oil Filter Examples: ACDelco PF1218, Fram PH3500, Bosch 3422 (Verify compatibility with specific engine via manual or parts lookup).
Air Filter Examples: ACDelco A2191C, Fram CA3944 (Verify compatibility with specific engine via manual or parts lookup).
Vehicle History
Brand Heritage
Pontiac Legacy: Pontiac was known for performance-oriented vehicles and 'muscle car' heritage within General Motors.
Model Evolution
Grand Am History: The Grand Am nameplate has existed in various forms since the 1970s. The 3rd generation (1992-1998) introduced the N-body platform and distinctive styling. The 1999 model represents a significant refresh and update to the 3rd generation design.
Production
Manufacturing Location: General Motors Assembly Plants (e.g., Lansing, Michigan; Lordstown, Ohio)
Production Years
Model Production Years: 1999 was part of the 1999-2005 3rd generation facelift and redesign.
Awards & Recognition
Recognitions
Automotive Press Reviews: Generally received mixed reviews, often praised for styling and available performance (especially GTP), but criticized for interior materials and some reliability concerns compared to Japanese competitors.
Ratings
Consumer Satisfaction Index: Refer to historical J.D. Power or Consumer Reports data for specific rankings. Generally in the average to below-average range for its segment in the late 90s.
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