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Case IH 255 Tractor WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Case IH Model: 255 Tractor Product Type: Service Repair Manual (WSM) Product Format: PDF Download 👋 Introduction Market Position Target Sector: Agricultural and light industrial tractors, suitable for a range of farm tasks. Competitive Analysis Key Competitors: Massey Ferguson, John Deere, Ford/New Holland, David Brown of similar horsepower and era. Key Features Versatility: Designed for versatility in plowing, tilling, mowing, and transport operations. Robust Construction: Known for durable build quality, characteristic of Case IH agricultural equipment. Operator Comfort: Focus on practical operator ergonomics for extended use. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) Language: English Intended Audience: Tractor Technicians, Mechanics, Owners with Mechanical Aptitude Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive WSMs) Format File Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine teardown, inspection, reassembly, and tuning procedures. Fuel System: Detailed diagnostics and repair of fuel injection pumps, injectors, filters, and lines. Cooling System: Radiator, thermostat, water pump, fan, and associated plumbing repair and maintenance. Lubrication System: Oil pump, oil filter, lubrication passages, and oil pressure diagnostics. Transmission Service: Repair and maintenance of the gearbox, clutch, and power take-off (PTO) systems. Hydraulic System: Troubleshooting, repair, and maintenance of the hydraulic pump, valves, cylinders, and fluid lines. Steering System: Front axle, steering linkages, and steering cylinder/pump repair. Braking System: Mechanical and hydraulic brake system diagnosis and repair. Electrical System: Wiring diagrams, starter, alternator, battery, lighting, and instrument panel troubleshooting. Chassis And Body: Frame, fenders, operator's station, and mounting components. Power Take Off Pto: PTO engagement, disengagement, and maintenance procedures. Procedures Included Troubleshooting Guides: Systematic diagnostic flowcharts for common and complex problems. Routine Maintenance: Oil changes, filter replacements, greasing points, and inspection schedules. Component Rebuilds: Detailed instructions for rebuilding engines, transmissions, hydraulic pumps, etc. Adjustments And Settings: Valve lash, timing, clutch, and brake adjustments. Torque Specifications: Precise torque values for all critical fasteners. Special Tool Requirements: Identification of specific tools needed for certain repair procedures. Disassembly And Assembly: Step-by-step instructions with illustrations for component removal and installation. Technical Depth Diagnostic Capabilities: Advanced diagnostics for identifying root causes of mechanical and hydraulic issues. Repair Scope: Comprehensive repair procedures, from minor adjustments to complete overhauls. Illustrations And Diagrams: Detailed line drawings and schematics for clarity in repair processes. 📊 Manual Specifications File Format Searchability: Likely text-searchable PDF for efficient information retrieval. Printability: Designed to be printed for shop use, with clear formatting. Print Quality Image Resolution: Professional quality images and diagrams suitable for clear viewing. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Make Model: Likely Case IH or Perkins (common OEM for Case IH at the time) Engine Type: Diesel, 3 or 4 Cylinder (dependent on specific variant of 255) Engine Displacement: Estimated 2.5 - 3.5 Liters (typical for this class of tractor) Performance Horsepower Range: Approximately 50-65 PTO HP (Power Take-Off Horsepower) Torque Characteristics: Strong low-end torque for pulling power in agricultural applications. Fuel System Fuel Type: Diesel Fuel Injection System: Indirect Injection or Direct Injection (depending on specific engine variant) Fuel Filter Part Numbers: Manual will specify OEM or compatible aftermarket part numbers (e.g., Wix, Baldwin equivalents). 🔧 Transmission Standard Transmission Type: Manual Gearbox with synchronized or non-synchronized gears. Optional Optional Transmission: Possible options may include creeper gears or enhanced PTO speeds. Features Gear Configuration: Likely 8 or 16 forward speeds and 2 or 4 reverse speeds. Clutch Type: Dry, single-stage or dual-stage clutch. Transmission Fluid Type: Manual Transmission Fluid (MTF) or Universal Tractor Transmission Oil (UTTO) - manual will specify exact API GL rating and viscosity. 📐 Dimensions Exterior Overall Length: Variable, but typically around 3.5-4.0 meters. Overall Width: Variable, often around 1.8-2.0 meters at rear axle. Weights Operating Weight: Approximately 2000-2500 kg (unballasted). Wheelbase: Estimated 2.1-2.3 meters. 🛡️ Safety Features Ratings Rollover Protection Structure: ROPS (Roll-Over Protective Structure) may be optional or standard depending on market and year; manual will detail installation and maintenance if applicable. Active Features Parking Brake: Mechanical parking brake system. Passive Features Seat Belt: Seat belt may be present with ROPS equipped tractors. 💡 Technology Features Infotainment Operator Interface: Analog gauges for engine temperature, oil pressure, fuel level, tachometer, and hour meter. Basic controls for PTO, hydraulics, and transmission. Driver Assistance N A: This tractor predates modern driver assistance systems. Connectivity N A: No electronic connectivity features on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or annually. Transmission Oil Change: Typically every 1000-1500 operating hours. Hydraulic Fluid Change: Typically every 1000-1500 operating hours. Fluid Specifications Engine Oil Spec: API CD or CE rated Diesel Engine Oil, SAE 15W-40 (check manual for precise viscosity and specification). Coolant Spec: Ethylene glycol based antifreeze/coolant, typically 50/50 mix with distilled...
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Case IH 255 Tractor WSM Service Manual RepairCase IH 255 Tractor WSM Service Manual RepairCase IH 255 Tractor WSM Service Manual RepairCase IH 255 Tractor WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Case IH
Model:
255 Tractor
Product Type:
Service Repair Manual (WSM)
Product Format:
PDF Download
👋 Introduction
Market Position
Target Sector:
Agricultural and light industrial tractors, suitable for a range of farm tasks.
Competitive Analysis
Key Competitors:
Massey Ferguson, John Deere, Ford/New Holland, David Brown of similar horsepower and era.
Key Features
Versatility:
Designed for versatility in plowing, tilling, mowing, and transport operations.
Robust Construction:
Known for durable build quality, characteristic of Case IH agricultural equipment.
Operator Comfort:
Focus on practical operator ergonomics for extended use.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual (WSM)
Language:
English
Intended Audience:
Tractor Technicians, Mechanics, Owners with Mechanical Aptitude
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive WSMs)
Format
File Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine teardown, inspection, reassembly, and tuning procedures.
Fuel System:
Detailed diagnostics and repair of fuel injection pumps, injectors, filters, and lines.
Cooling System:
Radiator, thermostat, water pump, fan, and associated plumbing repair and maintenance.
Lubrication System:
Oil pump, oil filter, lubrication passages, and oil pressure diagnostics.
Transmission Service:
Repair and maintenance of the gearbox, clutch, and power take-off (PTO) systems.
Hydraulic System:
Troubleshooting, repair, and maintenance of the hydraulic pump, valves, cylinders, and fluid lines.
Steering System:
Front axle, steering linkages, and steering cylinder/pump repair.
Braking System:
Mechanical and hydraulic brake system diagnosis and repair.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, and instrument panel troubleshooting.
Chassis And Body:
Frame, fenders, operator's station, and mounting components.
Power Take Off Pto:
PTO engagement, disengagement, and maintenance procedures.
Procedures Included
Troubleshooting Guides:
Systematic diagnostic flowcharts for common and complex problems.
Routine Maintenance:
Oil changes, filter replacements, greasing points, and inspection schedules.
Component Rebuilds:
Detailed instructions for rebuilding engines, transmissions, hydraulic pumps, etc.
Adjustments And Settings:
Valve lash, timing, clutch, and brake adjustments.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tool Requirements:
Identification of specific tools needed for certain repair procedures.
Disassembly And Assembly:
Step-by-step instructions with illustrations for component removal and installation.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for identifying root causes of mechanical and hydraulic issues.
Repair Scope:
Comprehensive repair procedures, from minor adjustments to complete overhauls.
Illustrations And Diagrams:
Detailed line drawings and schematics for clarity in repair processes.
📊 Manual Specifications
File Format
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Printability:
Designed to be printed for shop use, with clear formatting.
Print Quality
Image Resolution:
Professional quality images and diagrams suitable for clear viewing.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Likely Case IH or Perkins (common OEM for Case IH at the time)
Engine Type:
Diesel, 3 or 4 Cylinder (dependent on specific variant of 255)
Engine Displacement:
Estimated 2.5 - 3.5 Liters (typical for this class of tractor)
Performance
Horsepower Range:
Approximately 50-65 PTO HP (Power Take-Off Horsepower)
Torque Characteristics:
Strong low-end torque for pulling power in agricultural applications.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Indirect Injection or Direct Injection (depending on specific engine variant)
Fuel Filter Part Numbers:
Manual will specify OEM or compatible aftermarket part numbers (e.g., Wix, Baldwin equivalents).
🔧 Transmission
Standard
Transmission Type:
Manual Gearbox with synchronized or non-synchronized gears.
Optional
Optional Transmission:
Possible options may include creeper gears or enhanced PTO speeds.
Features
Gear Configuration:
Likely 8 or 16 forward speeds and 2 or 4 reverse speeds.
Clutch Type:
Dry, single-stage or dual-stage clutch.
Transmission Fluid Type:
Manual Transmission Fluid (MTF) or Universal Tractor Transmission Oil (UTTO) - manual will specify exact API GL rating and viscosity.
📐 Dimensions
Exterior
Overall Length:
Variable, but typically around 3.5-4.0 meters.
Overall Width:
Variable, often around 1.8-2.0 meters at rear axle.
Weights
Operating Weight:
Approximately 2000-2500 kg (unballasted).
Wheelbase:
Estimated 2.1-2.3 meters.
🛡️ Safety Features
Ratings
Rollover Protection Structure:
ROPS (Roll-Over Protective Structure) may be optional or standard depending on market and year; manual will detail installation and maintenance if applicable.
Active Features
Parking Brake:
Mechanical parking brake system.
Passive Features
Seat Belt:
Seat belt may be present with ROPS equipped tractors.
💡 Technology Features
Infotainment
Operator Interface:
Analog gauges for engine temperature, oil pressure, fuel level, tachometer, and hour meter. Basic controls for PTO, hydraulics, and transmission.
Driver Assistance
N A:
This tractor predates modern driver assistance systems.
Connectivity
N A:
No electronic connectivity features on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually.
Transmission Oil Change:
Typically every 1000-1500 operating hours.
Hydraulic Fluid Change:
Typically every 1000-1500 operating hours.
Fluid Specifications
Engine Oil Spec:
API CD or CE rated Diesel Engine Oil, SAE 15W-40 (check manual for precise viscosity and specification).
Coolant Spec:
Ethylene glycol based antifreeze/coolant, typically 50/50 mix with distilled water. Manual will specify coolant type and capacity.
Hydraulic Fluid Spec:
Universal Tractor Transmission Oil (UTTO) or Case IH Hy-Tran Plus (or equivalent) - manual will list specifications.
Known Issues
Common Wear Points:
Wear in the transmission synchronizers, hydraulic pump seal leaks, and front axle pivot wear.
Engine Reliability:
Generally robust engines, but may require attention to injection pump timing or injector maintenance over time.
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Case IH (formerly J.I. Case) has a long history in agricultural machinery, dating back to the 19th century.
Model Evolution
Tractor Lineage:
Part of Case IH's compact to utility tractor offerings, often succeeding earlier models and preceding newer, more technologically advanced ones.
Production
Production Period:
Likely produced in the 1970s or 1980s, a period of significant development in agricultural tractor technology.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 255 model are unlikely to be documented, Case IH tractors of this era were generally well-regarded for their reliability and performance in their class.
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