Chevrolet Chevy Cobalt Complete Workshop Service Repair Manual 2006
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🏷️ Basic Information Identification Make: Chevrolet Model: Cobalt Year: 2006 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY car owners, independent repair shops, automotive technicians. Competitive Analysis Competitors 2006: Ford Focus, Honda Civic, Toyota Corolla, Nissan Sentra, Mazda3, Dodge Caliber. Key Features Ease Of Use: Step-by-step instructions and pictures enhance user-friendliness for DIY repairs. Cost Savings: Enables users to perform their own maintenance and repairs, saving significant labor costs. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenience. 📋 Manual Details Coverage Areas Models Covered: All models, engines, trim levels, and transmission types for the 2006 Chevrolet Cobalt. Geographical Coverage: Assumed North American market based on typical Chevrolet Cobalt availability. Page Count Estimated Page Count: Comprehensive coverage suggests a substantial page count, typically 1500-3000+ pages for a complete workshop manual of this nature, although an exact figure is not provided. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Delivery Method: Downloadable (Digital) File Format Requirement: Adobe Reader (or compatible PDF viewer) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine control systems (ECM/PCM), transmission (manual and automatic), drivetrain, driveline components. Chassis: Suspension (front and rear), steering, wheels, tires, brakes (hydraulic, power assist, ABS), driveline and axles. Electrical: Battery, charging system, starting system, lighting, instruments and switches, body control modules (BCM), comfort and convenience systems, audio systems, chassis electrical, powertrain control and emissions diagnostics. Body: Body construction, exterior panels, interior trim, doors, windows, glass, locks, seats, HVAC (heating, ventilation, and air conditioning), airbags and safety systems. Fuel And Emissions: Detailed coverage of the fuel delivery system, evaporative emission control (EVAP), and exhaust systems, including catalytic converter diagnostics. Procedures Included Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), component testing, electrical circuit diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, adjustment, and overhaul for all major systems. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections and replacements, lubrication points. Specification Data: Torque specifications, clearances, fluid capacities, electrical values, diagnostic data. Body And Paint Repair: Covers procedures for body panel replacement, dent repair, and potentially paint code information. HVAC System Repair: Includes service and repair for air conditioning, heating, ventilation, refrigerant handling, and climate control systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. Wiring Diagrams: Includes detailed electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Designed to be printable, allowing users to print individual pages or entire chapters. Binding Type Binding: N/A (Digital Download - no physical binding) Paper Type Paper Quality: N/A (Digital Download - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Options 2006: 1.8L Ecotec L4 (LDA), 2.0L Ecotec L4 (L37 - Supercharged), 2.2L Ecotec L4 (L61). Performance 1.8L Ecotec L4 (Lda): Horsepower: 124 hp @ 6000 rpm, Torque: 121 lb-ft @ 3600 rpm 2.0L Ecotec L4 Supercharged (L37): Horsepower: 205 hp @ 5600 rpm, Torque: 200 lb-ft @ 4000 rpm (SS Supercharged model) 2.2L Ecotec L4 (L61): Horsepower: 140 hp @ 5600 rpm, Torque: 145 lb-ft @ 4000 rpm Fuel System Injection Type: Sequential Fuel Injection (SFI) for all Ecotec engines. Fuel Type: Unleaded gasoline. Engine Codes 1.8L: LDA 2.0L Supercharged: L37 2.2L: L61 🔧 Transmission Standard Transmission Options 2006: 5-speed manual (MG3), 4-speed automatic (4T45-E). Optional Optional Transmission: The 4-speed automatic was optional on most trims, while the 5-speed manual was standard on many base models. The SS Supercharged model typically came with a reinforced 5-speed manual (MM5) or the 4-speed automatic. Features Automatic Transmission Features: Electronic control, torque converter lock-up. Transmission Fluid Automatic Transmission Fluid Spec: Dexron VI (or equivalent meeting GM spec). Manual Transmission Fluid Spec: GM Synchromesh Friction Modified or equivalent manual transmission fluid. 📐 Dimensions Exterior Body Styles 2006: 2-door coupe, 4-door sedan. Wheelbase: Approximately 103.2 inches (2621 mm). Overall Length: Coupe: ~168.0 inches (4267 mm); Sedan: ~177.9 inches (4519 mm). Weights Curb Weight Range: Approximately 2700 - 3050 lbs (1225 - 1383 kg), varying by engine and trim. Gross Vehicle Weight Rating Gvwr: Typically around 3700 - 3900 lbs (1678 - 1769 kg). 🛡️ Safety Features Ratings NHTSA Crash Test Results 2006: Generally received good ratings in frontal and side impact tests, but specific ratings vary by year and test configuration. For 2006, typical ratings were: Frontal Driver: 5 stars, Frontal Passenger: 5 stars, Side Driver: 4 stars, Side Rear Passenger: 4 stars. (Note: Ratings are subject to change and specific test data verification is recommended). Active Features Anti Lock Brakes ABS: Standard on some models, optional on others. Traction Control TCS: Available on some higher...
DIY car owners, independent repair shops, automotive technicians.
Competitive Analysis
Competitors 2006:
Ford Focus, Honda Civic, Toyota Corolla, Nissan Sentra, Mazda3, Dodge Caliber.
Key Features
Ease Of Use:
Step-by-step instructions and pictures enhance user-friendliness for DIY repairs.
Cost Savings:
Enables users to perform their own maintenance and repairs, saving significant labor costs.
Accessibility:
Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenience.
📋 Manual Details
Coverage Areas
Models Covered:
All models, engines, trim levels, and transmission types for the 2006 Chevrolet Cobalt.
Geographical Coverage:
Assumed North American market based on typical Chevrolet Cobalt availability.
Page Count
Estimated Page Count:
Comprehensive coverage suggests a substantial page count, typically 1500-3000+ pages for a complete workshop manual of this nature, although an exact figure is not provided.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Downloadable (Digital)
File Format Requirement:
Adobe Reader (or compatible PDF viewer)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine control systems (ECM/PCM), transmission (manual and automatic), drivetrain, driveline components.
Chassis:
Suspension (front and rear), steering, wheels, tires, brakes (hydraulic, power assist, ABS), driveline and axles.
Electrical:
Battery, charging system, starting system, lighting, instruments and switches, body control modules (BCM), comfort and convenience systems, audio systems, chassis electrical, powertrain control and emissions diagnostics.
Body:
Body construction, exterior panels, interior trim, doors, windows, glass, locks, seats, HVAC (heating, ventilation, and air conditioning), airbags and safety systems.
Fuel And Emissions:
Detailed coverage of the fuel delivery system, evaporative emission control (EVAP), and exhaust systems, including catalytic converter diagnostics.
Covers procedures for body panel replacement, dent repair, and potentially paint code information.
HVAC System Repair:
Includes service and repair for air conditioning, heating, ventilation, refrigerant handling, and climate control systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
Designed to be printable, allowing users to print individual pages or entire chapters.
Sequential Fuel Injection (SFI) for all Ecotec engines.
Fuel Type:
Unleaded gasoline.
Engine Codes
1.8L:
LDA
2.0L Supercharged:
L37
2.2L:
L61
🔧 Transmission
Standard
Transmission Options 2006:
5-speed manual (MG3), 4-speed automatic (4T45-E).
Optional
Optional Transmission:
The 4-speed automatic was optional on most trims, while the 5-speed manual was standard on many base models. The SS Supercharged model typically came with a reinforced 5-speed manual (MM5) or the 4-speed automatic.
Features
Automatic Transmission Features:
Electronic control, torque converter lock-up.
Transmission Fluid
Automatic Transmission Fluid Spec:
Dexron VI (or equivalent meeting GM spec).
Manual Transmission Fluid Spec:
GM Synchromesh Friction Modified or equivalent manual transmission fluid.
Approximately 2700 - 3050 lbs (1225 - 1383 kg), varying by engine and trim.
Gross Vehicle Weight Rating Gvwr:
Typically around 3700 - 3900 lbs (1678 - 1769 kg).
🛡️ Safety Features
Ratings
NHTSA Crash Test Results 2006:
Generally received good ratings in frontal and side impact tests, but specific ratings vary by year and test configuration. For 2006, typical ratings were: Frontal Driver: 5 stars, Frontal Passenger: 5 stars, Side Driver: 4 stars, Side Rear Passenger: 4 stars. (Note: Ratings are subject to change and specific test data verification is recommended).
Active Features
Anti Lock Brakes ABS:
Standard on some models, optional on others.
Traction Control TCS:
Available on some higher trims and with specific engine/transmission combinations.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side-impact airbags available.
Seat Belts:
Three-point seat belts with pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems, satellite radio integration.
Navigation System:
Not commonly available or a factory option for the 2006 model year; aftermarket solutions were typical.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket integration for audio devices was common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months with synthetic oil, or 3,000 miles (5,000 km) with conventional oil, depending on driving conditions (refer to manual for specific recommendations).
Tire Rotation Interval:
Every 7,500 miles (12,000 km) or as recommended by tire manufacturer.
Engine Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years for GM's long-life coolant (e.g., Dex-Cool).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 synthetic recommended for all Ecotec engines.
Coolant Type:
GM P/N 12346290 (orange) or equivalent Dex-Cool antifreeze/coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problem 1:
Ignition coil failure (leading to misfires).
Common Problem 2:
Oil leaks from valve cover or oil pan gaskets.
Common Problem 3:
Premature wear of front suspension components (e.g., control arm bushings, ball joints) due to road conditions.
Common Problem 4:
Power steering fluid leaks or pump issues on some models.
Common Problem 5:
Catalytic converter failure on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
First Generation:
Launched for the 2005 model year, replacing the Cavalier and Prizm.
Platform:
Based on GM's Delta platform, shared with vehicles like the Saturn Ion and Chevrolet Astra (Opel Astra).
Production
Manufacturing Locations:
Primarily Lordstown Assembly in Lordstown, Ohio, USA.
Production Years:
2005-2010
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from IIHS and NHTSA, contributing to its appeal in the compact segment.
Ratings
Consumer Satisfaction Index:
Consumer satisfaction varied. While generally praised for its value and fuel economy, some aspects of build quality and powertrain refinement received mixed reviews compared to key competitors.
Certifications
Emissions Certification:
Certified to meet EPA and California emissions standards as applicable for the model year.