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Chevrolet Chevy Malibu (9th Gen) Complete Workshop Service Repair Manual 2016 2017 2018

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Generation: 9th Generation Model Years Covered: 2016, 2017, 2018 Codes Chassis Code: Malibu (M) - V platform 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Families, commuters, general public seeking reliable transportation. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata, Kia Optima. Key Features Design: Sleek, modern styling with aerodynamic cues. Technology: Available advanced driver-assistance systems (ADAS), intuitive infotainment, smartphone integration. Powertrain Options: Fuel-efficient turbocharged engines and advanced automatic transmissions. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Manual Engine Coverage: 1.5L Turbo (LYX), 2.0L Turbo (LTG) Transmission Coverage: 9T45 (9-Speed Automatic), 8T45/8T50 (8-Speed Automatic) Body And Chassis Coverage: All Body Styles, Suspension, Steering, Brakes, HVAC, Electrical Systems Page Count Estimated Page Count: 3000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission controls, lubrication, cooling system, turbocharger systems. Transmission: Automatic transmission overhaul, diagnostics, fluid specifications, electronic control unit (TCU) information. Chassis: Front and rear suspension, steering system, wheel alignment, braking system (hydraulic, ABS, EBD), parking brake. Electrical: Battery, charging system, starting system, lighting, instrumentation, body control modules (BCM), powertrain control modules (PCM), infotainment, chassis control modules, wiring diagrams. HVAC: Air conditioning system, heating system, ventilation, climate control module, refrigerant handling. Body: Body panels, doors, windows, glass, interior trim, exterior trim, bumpers, hood, trunk, sealant and adhesives. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, belt inspections. Repair: Engine component replacement (pistons, valves, seals), transmission repair, brake component replacement (rotors, pads, calipers), suspension component replacement (struts, ball joints, control arms), electrical component diagnostics and replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, component testing procedures. Diagnostics: On-board diagnostics (OBD-II), scan tool usage, live data interpretation, component actuation tests. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, from basic maintenance and fluid checks to advanced engine and transmission overhauls, electrical system diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text for quick access to information. Printability: Printable pages for convenient workshop use. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine 1: 2.5L I4 (Non-turbo, discontinued for later 9th gen MYs but covered in this range for early 2016 models, often L43 engine code in other contexts, but focusing on the 9th gen V platform manual coverage). Engine 2: 1.5L Turbo I4 (LYX) Engine 3: 2.0L Turbo I4 (LTG) Performance 1.5L Turbo (Lyx) Horsepower: 160 hp @ 5600 rpm 1.5L Turbo (Lyx) Torque: 184 lb-ft @ 2000-4000 rpm 2.0L Turbo (Ltg) Horsepower: 250 hp @ 5300 rpm 2.0L Turbo (Ltg) Torque: 260 lb-ft @ 2000-5000 rpm Fuel System Fuel Delivery: Direct Injection (DI) Fuel Type: Unleaded Gasoline Ignition System: Coil-near-plug, distributorless. Engine Management ECU: Engine Control Module (ECM) / Powertrain Control Module (PCM) with detailed diagnostic procedures. 🔧 Transmission Standard Standard Transmission: 6T40 (6-Speed Automatic) - Typically paired with 1.5L Turbo for earlier model years. Optional Optional Transmission 1: 9T45 (9-Speed Automatic) - Primarily for 1.5L Turbo in later model years. Optional Transmission 2: 8T45/8T50 (8-Speed Automatic) - Typically paired with 2.0L Turbo. Features Transmission Control: Electronic Control Unit (TCU) with manual override and sport modes. Fluid Specifications Transmission Fluid 6Speed: Dexron VI Automatic Transmission Fluid Transmission Fluid 8Speed 9Speed: Dexron ULV (Ultra Low Viscosity) Automatic Transmission Fluid 📐 Dimensions Exterior Length: Approx. 191.4 inches Width: Approx. 73.0 inches Height: Approx. 57.8 inches Wheelbase: Approx. 109.4 inches Interior Passenger Volume: Approx. 102.9 cubic feet Cargo Trunk Volume: Approx. 15.8 cubic feet Weights Curb Weight Min: Approx. 3373 lbs (1.5T) Curb Weight Max: Approx. 3613 lbs (2.0T Premier) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for most configurations during these years) IIHS Top Safety Pick: Yes (depending on specific model year and equipment) Active Features Active Safety Systems: ABS, Traction Control (TCS), Electronic Stability Control (ESC), Brake Assist (BA), Electronic Brake Force Distribution (EBD), Rear Vision Camera. Available Adas: Forward Collision Alert, Following Distance Indicator, Lane Keep Assist, Lane Departure Warning, Automatic Emergency Braking, Adaptive Cruise Control, Front Pedestrian Braking. Passive Features Airbags: Frontal airbags (driver/passenger), side-impact airbags (front/rear), knee airbags (driver), roof rail airbags. Seatbelts: 3-point seat belts with pretensioners, LATCH child seat anchor system. 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink system with touchscreen display (sizes vary by trim). Smartphone Integration: Apple CarPlay and Android Auto compatibility (availability depends on trim and software updates). Navigation: Available built-in navigation system. Driver Assistance Adas Availability: Available on higher trim levels, including adaptive cruise control, automatic emergency braking, lane keeping...
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Chevrolet Chevy Malibu (9th Gen) Complete Workshop Service Repair Manual 2016 2017 2018
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Generation:
9th Generation
Model Years Covered:
2016, 2017, 2018
Codes
Chassis Code:
Malibu (M) - V platform
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Families, commuters, general public seeking reliable transportation.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata, Kia Optima.
Key Features
Design:
Sleek, modern styling with aerodynamic cues.
Technology:
Available advanced driver-assistance systems (ADAS), intuitive infotainment, smartphone integration.
Powertrain Options:
Fuel-efficient turbocharged engines and advanced automatic transmissions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair Manual
Engine Coverage:
1.5L Turbo (LYX), 2.0L Turbo (LTG)
Transmission Coverage:
9T45 (9-Speed Automatic), 8T45/8T50 (8-Speed Automatic)
Body And Chassis Coverage:
All Body Styles, Suspension, Steering, Brakes, HVAC, Electrical Systems
Page Count
Estimated Page Count:
3000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, emission controls, lubrication, cooling system, turbocharger systems.
Transmission:
Automatic transmission overhaul, diagnostics, fluid specifications, electronic control unit (TCU) information.
Chassis:
Front and rear suspension, steering system, wheel alignment, braking system (hydraulic, ABS, EBD), parking brake.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body control modules (BCM), powertrain control modules (PCM), infotainment, chassis control modules, wiring diagrams.
HVAC:
Air conditioning system, heating system, ventilation, climate control module, refrigerant handling.
Body:
Body panels, doors, windows, glass, interior trim, exterior trim, bumpers, hood, trunk, sealant and adhesives.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, belt inspections.
Repair:
Engine component replacement (pistons, valves, seals), transmission repair, brake component replacement (rotors, pads, calipers), suspension component replacement (struts, ball joints, control arms), electrical component diagnostics and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, component testing procedures.
Diagnostics:
On-board diagnostics (OBD-II), scan tool usage, live data interpretation, component actuation tests.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, from basic maintenance and fluid checks to advanced engine and transmission overhauls, electrical system diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text for quick access to information.
Printability:
Printable pages for convenient workshop use.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.5L I4 (Non-turbo, discontinued for later 9th gen MYs but covered in this range for early 2016 models, often L43 engine code in other contexts, but focusing on the 9th gen V platform manual coverage).
Engine 2:
1.5L Turbo I4 (LYX)
Engine 3:
2.0L Turbo I4 (LTG)
Performance
1.5L Turbo (Lyx) Horsepower:
160 hp @ 5600 rpm
1.5L Turbo (Lyx) Torque:
184 lb-ft @ 2000-4000 rpm
2.0L Turbo (Ltg) Horsepower:
250 hp @ 5300 rpm
2.0L Turbo (Ltg) Torque:
260 lb-ft @ 2000-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (DI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Coil-near-plug, distributorless.
Engine Management
ECU:
Engine Control Module (ECM) / Powertrain Control Module (PCM) with detailed diagnostic procedures.
🔧 Transmission
Standard
Standard Transmission:
6T40 (6-Speed Automatic) - Typically paired with 1.5L Turbo for earlier model years.
Optional
Optional Transmission 1:
9T45 (9-Speed Automatic) - Primarily for 1.5L Turbo in later model years.
Optional Transmission 2:
8T45/8T50 (8-Speed Automatic) - Typically paired with 2.0L Turbo.
Features
Transmission Control:
Electronic Control Unit (TCU) with manual override and sport modes.
Fluid Specifications
Transmission Fluid 6Speed:
Dexron VI Automatic Transmission Fluid
Transmission Fluid 8Speed 9Speed:
Dexron ULV (Ultra Low Viscosity) Automatic Transmission Fluid
📐 Dimensions
Exterior
Length:
Approx. 191.4 inches
Width:
Approx. 73.0 inches
Height:
Approx. 57.8 inches
Wheelbase:
Approx. 109.4 inches
Interior
Passenger Volume:
Approx. 102.9 cubic feet
Cargo
Trunk Volume:
Approx. 15.8 cubic feet
Weights
Curb Weight Min:
Approx. 3373 lbs (1.5T)
Curb Weight Max:
Approx. 3613 lbs (2.0T Premier)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for most configurations during these years)
IIHS Top Safety Pick:
Yes (depending on specific model year and equipment)
Active Features
Active Safety Systems:
ABS, Traction Control (TCS), Electronic Stability Control (ESC), Brake Assist (BA), Electronic Brake Force Distribution (EBD), Rear Vision Camera.
Available Adas:
Forward Collision Alert, Following Distance Indicator, Lane Keep Assist, Lane Departure Warning, Automatic Emergency Braking, Adaptive Cruise Control, Front Pedestrian Braking.
Passive Features
Airbags:
Frontal airbags (driver/passenger), side-impact airbags (front/rear), knee airbags (driver), roof rail airbags.
Seatbelts:
3-point seat belts with pretensioners, LATCH child seat anchor system.
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink system with touchscreen display (sizes vary by trim).
Smartphone Integration:
Apple CarPlay and Android Auto compatibility (availability depends on trim and software updates).
Navigation:
Available built-in navigation system.
Driver Assistance
Adas Availability:
Available on higher trim levels, including adaptive cruise control, automatic emergency braking, lane keeping assist, etc.
Connectivity
Connectivity Features:
Bluetooth, USB ports, available 4G LTE Wi-Fi hotspot.
Convenience
Keyless Entry Start:
Available keyless entry with push-button start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 12 months (variable based on driving conditions and oil life monitoring system)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter:
Every 24,000 miles or annually.
Spark Plugs 1.5T:
Every 97,500 miles (Long-life iridium)
Spark Plugs 2.0T:
Every 97,500 miles (Long-life iridium)
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Full Synthetic
Coolant Type:
GM Super Coolant (Green, Long-life silicate-free, P/N 19353941 or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints 1:
Occasional reports of turbocharger issues (e.g., oil leaks, wastegate problems) on 1.5T and 2.0T engines. Manual provides detailed diagnostic steps.
Common Complaints 2:
Transmission performance complaints or shifting issues, particularly with the newer 8-speed and 9-speed automatics. Manual covers common transmission control module (TCM) diagnostics and solenoid replacement procedures.
Common Complaints 3:
Water pump leaks on some engine variants. Manual details inspection and replacement procedures.
Common Complaints 4:
Potential for electrical glitches or sensor malfunctions, especially related to advanced driver-assistance systems. Comprehensive electrical schematics are included.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Founded in 1911, Chevrolet is a cornerstone of American automotive manufacturing, known for a wide range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Malibu History:
The Malibu nameplate has a long history, dating back to the Chevelle Malibu in the 1960s. The 9th generation, introduced for the 2016 model year, marked a significant redesign with a new platform (V platform) and updated powertrains.
Production
Production Locations:
North America (e.g., Kansas City, Kansas; Fairfax Assembly)
Facelift Changes:
The 2016 model year represented a significant redesign for the 9th generation. Minor updates and feature shuffling occurred in subsequent years within this generation.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent recognition from NHTSA and IIHS for safety performance across its model years.
Ratings
Consumer Reports Ratings:
Generally positive ratings for reliability and owner satisfaction, though specific scores vary by model year and powertrain.
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