The Chevrolet Volt, a groundbreaking Extended Range Electric Vehicle (EREV), represents a significant milestone in automotive innovation. Produced for the 2012 and 2013 model years, this first-generation model pioneered a unique electric drive system powered by a gasoline range extender, offering consumers an extended electric driving experience. Its design focused on efficiency and advanced technology, targeting environmentally conscious drivers and early adopters of electric vehicle technology. The Volt's engineering excellence is evident in its sophisticated powertrain and its role as a precursor to modern plug-in hybrid vehicles, setting a new standard for sustainable personal transportation. This comprehensive service and repair manual provides in-depth guidance for the Chevrolet Volt (2012-2013). It covers all essential systems, including the powertrain, chassis, electrical components, and body. Detailed procedures for routine maintenance, diagnostic troubleshooting, and component repair and replacement are thoroughly explained, with a strong emphasis on high-voltage system safety protocols. This manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Volt, ensuring its optimal performance and longevity through clear, factory-equivalent technical information and diagrams. 🏷️ Basic Information Identification Make: Chevrolet Model: Volt Model Generation: First Generation Model Years: 2012-2013 Vehicle Type: Extended Range Electric Vehicle (EREV) Powertrain Type: Electric Drive with Gasoline Range Extender 👋 Introduction Market Position Market Segment: Pioneering compact EREV, luxury sedan segment Competitive Analysis Primary Competitors: Nissan Leaf (BEV), Fisker Karma (EREV), later Plug-in Hybrid models Key Features Unique Selling Proposition: Extended electric range, efficient gasoline range extender, innovative powertrain Target Audience: Environmentally conscious consumers, early adopters of EV technology Technology Introduction Powertrain Innovation: First mass-produced EREV from a major automaker 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Specific Models Covered: Chevrolet Volt 2012, Chevrolet Volt 2013 Page Count Estimated Page Count: Extensive (exact count not specified, but implied to be comprehensive) Manual Type Manual Type: Service and Repair Manual Origin: Factory Original Equivalent Language Language: English Format File Format: PDF Download Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Includes electric drive unit, battery system, range-extending engine (1.4L ECOTEC) Chassis: Suspension, steering, brakes (including regenerative braking system) Electrical System: High-voltage battery management, charging system, infotainment, body control modules, lighting, wiring diagrams Body And Interior: Body panels, trim, seating, HVAC system Fuel System: Range extender engine fuel delivery and control Procedures Included Routine Maintenance: Oil changes (for range extender), filter replacements, battery coolant checks, tire rotations Diagnostic Troubleshooting: System-specific diagnostic flowcharts and symptom analysis Repair And Replacement: Detailed step-by-step instructions for component removal, repair, and installation Special Procedures: High-voltage system safety protocols, battery pack servicing, electric motor diagnostics Technical Depth Depth Of Information: Detailed, suitable for professional technicians and advanced DIY enthusiasts Diagrams And Illustrations: Includes diagrams, schematics, and exploded views Torque Specifications: Provided for critical fasteners Electrical Schematics: Comprehensive wiring diagrams included 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (typical for quality PDFs) Zoom Capability: Excellent, zoomable on computer Print Quality Print Recommendation: Printable for physical copy Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (Range Extender) Displacement: 1.4 Liters (1398 cc) Engine Code: LUV (1.4L ECOTEC) Performance Range Extender Horsepower: 84 hp @ 4800 rpm Range Extender Torque: 96 lb-ft @ 3400 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management ECU Part Number Example: 13580097 (example, specific ECU may vary) Emission Control Emission System: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Transmission Type: Electric Drive Transmission (EDT) Transmission Gears: Single Speed (for electric motor) Features Regeneration Control: Integrated regenerative braking system Fluid Specification Electric Drive Transmission Fluid Type: Dexron VI Automatic Transmission Fluid (ATF) or equivalent (specific type might vary based on GM specs) 📐 Dimensions Exterior Length: 170.0 inches Width: 70.7 inches Height: 56.4 inches Wheelbase: 106.1 inches Weights Curb Weight: Approximately 3,600 - 3,700 lbs Gross Vehicle Weight Rating Gvwr: Approximately 4,500 lbs Cargo Cargo Volume Rear Seats Up: 15.1 cu ft (trunk), 10.6 cu ft (rear cargo area behind front seats) Cargo Volume Rear Seats Folded: 30.0 cu ft (total) 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: 5 Stars (for 2012-2013 models, where applicable) Active Features Braking System: Four-wheel disc brakes with ABS, regenerative braking Traction Control: Standard Traction Control (TC) Stability Control: Standard Electronic Stability Control (ESC) Passive Features Airbags: Frontal, side-impact, curtain, knee airbags Seatbelts: Three-point seatbelts with pretensioners Safety Structure Body Structure: High-strength steel safety cage 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink infotainment system Display Size: 7-inch color touchscreen Connectivity Features: Bluetooth, USB connectivity, available navigation Driver Assistance Driver Information Center: Advanced display showing energy usage, EV range, regenerative braking status Parking Assistance: Rearview camera (available/standard depending on trim) Connectivity Charging Status...