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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2007

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🏷️ Basic Information Identification Make: Chevrolet Model: HHR Year: 2007 Model Code: GM Delta platform (same as Cobalt, Ion, G5) Codes Vin Code: 1G 👋 Introduction Market Position Vehicle Segment: Compact Crossover Utility Vehicle (CUV) / Retro-styled compact car. Design Inspiration: Inspired by the Chevrolet HHR Concept, which itself drew heavily from classic American vehicles like the 1949-'55 Chevrolet trucks and the Chevrolet SSR. Competitive Analysis Key Competitors: Scion xB, Kia Soul, Nissan Cube (in terms of unique styling and utility). Key Features Styling: Distinctive retro-modern styling, upright stance, prominent grille, and signature rounded fenders. Versatility: Versatile interior with foldable rear seats and a flat load floor, offering good cargo capacity for its size. 📋 Manual Details Coverage Areas Coverage Summary: Complete service and repair procedures for all 2007 Chevrolet HHR models, including all engine, transmission, and trim variants. Page Count Estimated Page Count: Extensive (Exact number not provided, but typical for complete workshop manuals covering all aspects) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system, fuel system, ignition system, emission control systems. Engine Performance: Engine diagnostics, tuning, troubleshooting specific performance issues. Transmission Manual: Manual transmission removal, installation, internal components, clutch system. Transmission Automatic: Automatic transmission removal, installation, internal components, hydraulic system, torque converter. Drivetrain: Front wheel drive system, axles, CV joints, differential. Suspension: Front and rear suspension components, struts, springs, control arms, bushings, wheel alignment. Brakes: Front and rear brake systems, disc brakes, brake pads, rotors, calipers, brake lines, parking brake, ABS. Steering: Power steering system, steering column, steering gear, tie rods. Electrical System: Battery, charging system, starter, alternator, fuses, relays, wiring diagrams, lighting system, power windows, power locks. Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, seals, exterior trim. Body Interior: Seats, dashboard, trim panels, carpeting, headliner, HVAC system controls. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, controls, troubleshooting. Safety Systems: Airbag system, seat belts, SRS troubleshooting. Diagnostic Tools: OBD-II diagnostics, diagnostic trouble codes (DTCs), scan tool procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues across all vehicle systems. Repair: Detailed instructions for disassembling, repairing, and reassembling all major vehicle components and systems. Installation: Procedures for installing new or replacement parts and accessories. Wiring Diagrams: Comprehensive electrical system wiring diagrams for accurate troubleshooting and repair. Special Tools: Identification of and instructions for using any specialized tools required for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Includes diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Printability: High-quality, printable pages allowing for individual chapter or full manual printing. Binding Type Binding: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type 1: 2.2L Ecotec Inline-4 Engine Code 1: LE8 (2.2L) Displacement 1: 2198 cc (134 cu in) Horsepower 1: 149 hp @ 5600 rpm Torque 1: 152 lb-ft @ 4000 rpm Optional Engine Engine Type 2: 2.4L Ecotec Inline-4 (VVT) Engine Code 2: LE5 (2.4L) Displacement 2: 2384 cc (145 cu in) Horsepower 2: 175 hp @ 6200 rpm Torque 2: 165 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Performance Compression Ratio 2.2L: 9.8:1 Compression Ratio 2.4L: 10.4:1 Turbocharged Option: SS Super Sport model features a supercharged 2.0L Ecotec (LSJ), not covered in this 2007 manual's primary engine description but relevant for model completeness. 🔧 Transmission Standard Transmission Standard: 5-speed Manual Transmission Optional Transmission Optional: 4-speed Automatic Transmission (4T45-E) Features Transmission Cooling: Automatic transmission includes an internal transmission fluid cooler, often integrated with the radiator. 📐 Dimensions Exterior Length: 171.9 inches (4366 mm) Width: 69.1 inches (1755 mm) Height: 63.6 inches (1615 mm) Wheelbase: 103.6 inches (2631 mm) Front Track: 59.4 inches (1509 mm) Rear Track: 59.4 inches (1509 mm) Interior Passenger Volume: Approx. 95.1 cu ft (2693 L) Cargo Cargo Volume Behind Rear Seats: 26.9 cu ft (761 L) Cargo Volume With Rear Seats Folded: 62.7 cu ft (1775 L) Weights Curb Weight Approx: 3000-3200 lbs (1361-1451 kg) depending on engine and transmission. Gross Vehicle Weight Rating Gvwr Approx: 4100-4200 lbs (1860-1905 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Driver: Five Stars (for 2006-2010 models generally) NHTSA Frontal Crash Test Passenger: Five Stars (for 2006-2010 models generally) NHTSA Side Impact Front Seat: Five Stars (for 2006-2010 models generally) NHTSA Side Impact Rear Seat: Five Stars (for 2006-2010 models generally) IIHS Roof Strength Rating: Good (for 2006-2010 models generally) Active Features ABS: Standard Anti-lock Braking System (ABS)...
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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2007
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Year:
2007
Model Code:
GM Delta platform (same as Cobalt, Ion, G5)
Codes
Vin Code:
1G
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover Utility Vehicle (CUV) / Retro-styled compact car.
Design Inspiration:
Inspired by the Chevrolet HHR Concept, which itself drew heavily from classic American vehicles like the 1949-'55 Chevrolet trucks and the Chevrolet SSR.
Competitive Analysis
Key Competitors:
Scion xB, Kia Soul, Nissan Cube (in terms of unique styling and utility).
Key Features
Styling:
Distinctive retro-modern styling, upright stance, prominent grille, and signature rounded fenders.
Versatility:
Versatile interior with foldable rear seats and a flat load floor, offering good cargo capacity for its size.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete service and repair procedures for all 2007 Chevrolet HHR models, including all engine, transmission, and trim variants.
Page Count
Estimated Page Count:
Extensive (Exact number not provided, but typical for complete workshop manuals covering all aspects)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, connecting rods, lubrication system, cooling system, fuel system, ignition system, emission control systems.
Engine Performance:
Engine diagnostics, tuning, troubleshooting specific performance issues.
Transmission Manual:
Manual transmission removal, installation, internal components, clutch system.
Transmission Automatic:
Automatic transmission removal, installation, internal components, hydraulic system, torque converter.
Drivetrain:
Front wheel drive system, axles, CV joints, differential.
Suspension:
Front and rear suspension components, struts, springs, control arms, bushings, wheel alignment.
Brakes:
Front and rear brake systems, disc brakes, brake pads, rotors, calipers, brake lines, parking brake, ABS.
Steering:
Power steering system, steering column, steering gear, tie rods.
Electrical System:
Battery, charging system, starter, alternator, fuses, relays, wiring diagrams, lighting system, power windows, power locks.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals, exterior trim.
Body Interior:
Seats, dashboard, trim panels, carpeting, headliner, HVAC system controls.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, controls, troubleshooting.
Safety Systems:
Airbag system, seat belts, SRS troubleshooting.
Diagnostic Tools:
OBD-II diagnostics, diagnostic trouble codes (DTCs), scan tool procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues across all vehicle systems.
Repair:
Detailed instructions for disassembling, repairing, and reassembling all major vehicle components and systems.
Installation:
Procedures for installing new or replacement parts and accessories.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for accurate troubleshooting and repair.
Special Tools:
Identification of and instructions for using any specialized tools required for specific repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls. Includes diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Printability:
High-quality, printable pages allowing for individual chapter or full manual printing.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Quality:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.2L Ecotec Inline-4
Engine Code 1:
LE8 (2.2L)
Displacement 1:
2198 cc (134 cu in)
Horsepower 1:
149 hp @ 5600 rpm
Torque 1:
152 lb-ft @ 4000 rpm
Optional Engine
Engine Type 2:
2.4L Ecotec Inline-4 (VVT)
Engine Code 2:
LE5 (2.4L)
Displacement 2:
2384 cc (145 cu in)
Horsepower 2:
175 hp @ 6200 rpm
Torque 2:
165 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Performance
Compression Ratio 2.2L:
9.8:1
Compression Ratio 2.4L:
10.4:1
Turbocharged Option:
SS Super Sport model features a supercharged 2.0L Ecotec (LSJ), not covered in this 2007 manual's primary engine description but relevant for model completeness.
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual Transmission
Optional
Transmission Optional:
4-speed Automatic Transmission (4T45-E)
Features
Transmission Cooling:
Automatic transmission includes an internal transmission fluid cooler, often integrated with the radiator.
📐 Dimensions
Exterior
Length:
171.9 inches (4366 mm)
Width:
69.1 inches (1755 mm)
Height:
63.6 inches (1615 mm)
Wheelbase:
103.6 inches (2631 mm)
Front Track:
59.4 inches (1509 mm)
Rear Track:
59.4 inches (1509 mm)
Interior
Passenger Volume:
Approx. 95.1 cu ft (2693 L)
Cargo
Cargo Volume Behind Rear Seats:
26.9 cu ft (761 L)
Cargo Volume With Rear Seats Folded:
62.7 cu ft (1775 L)
Weights
Curb Weight Approx:
3000-3200 lbs (1361-1451 kg) depending on engine and transmission.
Gross Vehicle Weight Rating Gvwr Approx:
4100-4200 lbs (1860-1905 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
Five Stars (for 2006-2010 models generally)
NHTSA Frontal Crash Test Passenger:
Five Stars (for 2006-2010 models generally)
NHTSA Side Impact Front Seat:
Five Stars (for 2006-2010 models generally)
NHTSA Side Impact Rear Seat:
Five Stars (for 2006-2010 models generally)
IIHS Roof Strength Rating:
Good (for 2006-2010 models generally)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Not standard on 2007 models; became available on later years.
Passive Features
Airbags Front:
Standard dual-stage front airbags
Airbags Side:
Available front seat-mounted side-impact airbags and roof-rail airbags.
Seat Belts:
Three-point seat belts with pretensioners for all occupants, LATCH child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Base models featured an AM/FM stereo with CD player and auxiliary input. Optional upgraded systems included premium audio, satellite radio readiness, and MP3 playback.
Navigation:
Optional navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for portable music devices.
Bluetooth:
Bluetooth connectivity was not a standard feature in 2007; may have been available as an option or aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Use synthetic blend or synthetic oil.
Air Filter Replacement:
Inspect every 7,500 miles, replace as needed or at least every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect annually, replace as needed or at least every 15,000 miles (24,000 km).
Spark Plug Replacement:
2.2L Ecotec: Platinum-tipped plugs, typically every 100,000 miles (160,000 km). 2.4L Ecotec: Iridium plugs, typically every 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified.
Engine Oil Capacity:
4.4 US quarts (4.2 L) with filter for 2.2L; 4.7 US quarts (4.4 L) with filter for 2.4L.
Coolant Type:
GM Dex-Cool (Orange) Long-Life Antifreeze/Coolant or equivalent (GMC-approved). DO NOT MIX coolants.
Transmission Fluid Automatic:
Dexron VI Automatic Transmission Fluid (ATF).
Transmission Fluid Manual:
GM Manual Transmission Fluid (MTF) or equivalent, check specific manual for part number.
Brake Fluid Type:
DOT 3 Brake Fluid.
Power Steering Fluid Type:
GM Power Steering Fluid or equivalent.
Known Issues
Engine Mounts:
Premature wear of engine and transmission mounts, leading to vibration and knocking noises.
Water Pump:
Some Ecotec engines may experience leaks or premature failure of the water pump.
Power Steering Pump:
Potential failure of the power steering pump or leaks in the system.
ABS Sensors:
ABS wheel speed sensors can fail, triggering ABS warning lights.
Interior Rattles:
The distinctive styling can sometimes lead to interior trim rattles if not assembled perfectly.
Rear Hatch Struts:
Rear hatch support struts can weaken over time, making the hatch harder to lift.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Chevrolet, founded in 1911, is one of America's oldest and most iconic automotive brands, known for a wide range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Hhr Introduction:
The Chevrolet HHR was introduced for the 2006 model year as a 2007 model year vehicle, designed to fill a niche with its unique styling and practicality.
Hhr Facelift:
A minor facelift occurred for the 2007 model year, with more significant styling and feature updates in 2010.
Production
Production Years:
2006-2011
Assembly Location:
Ramos Arizpe, Coahuila, Mexico.
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its unique styling and practicality by many automotive journalists upon release.
Ratings
Consumers Reports Reliability:
Reliability ratings varied by model year and specific components; the manual would detail how to maintain and repair these to ensure reliability.
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