Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2009
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🏷️ Basic Information Identification Make: Chevrolet Model: HHR Model Nickname: Chevy HHR Year: 2009 Codes Platform Code: GM Delta II Production Code: GMT130 👋 Introduction Market Position Segment: Compact Crossover Utility Vehicle (CUV) Positioning: Retro-styled, practical, and affordable compact utility vehicle Competitive Analysis Key Competitors: Scion xB, Kia Soul, Nissan Cube (though HHR predates some) Key Features Styling: Distinctive retro-inspired, 1940s hot rod aesthetic Practicality: Versatile cargo space, hatchback utility Value Proposition: Affordable entry point into the CUV segment with unique styling 📋 Manual Details Coverage Areas All Models Trims Engines: True All Transmissions: True Page Count Estimated Page Count: Over 1500 Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: All Engine Variants (2.2L Ecotec, 2.4L Ecotec) Transmission: Manual and Automatic Transmissions Drivetrain: Front Wheel Drive System Suspension: Front and Rear Suspension Systems Brakes: Brake System (ABS, EBD, Service and Parking Brakes) Steering: Power Steering System Electrical: Complete Electrical System, Wiring Diagrams, ECUs HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Body And Frame: Body Panels, Doors, Glass, Frame Structure Interior: Interior Trim, Seats, Dashboard, Upholstery Emissions: Emissions Control Systems and Diagnostics Diagnostics: Diagnostic Trouble Codes (DTCs) and Troubleshooting Procedures Included Routine Maintenance: Oil Changes, Fluid Checks, Filter Replacements, Spark Plugs Component Replacement: Engine Components, Transmission Components, Suspension Parts, Brake Components Rebuilds: Engine Rebuild, Transmission Rebuild Procedures Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Wiring Diagrams: Detailed electrical circuit diagrams for all systems Bodywork Repair: Panel repair, dent removal, body panel alignment Diagnostics Programming: ECM/PCM programming, sensor calibration, module replacement procedures Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission overhaul 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Resolution: High-resolution images and diagrams Printability: Printable by page, chapter, or entire manual Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1: 2.2L Ecotec I4 Engine 1 Power: 149 hp @ 5300 rpm Engine 1 Torque: 152 lb-ft @ 4400 rpm Optional Engine Engine 2: 2.4L Ecotec I4 Engine 2 Power: 172 hp @ 6200 rpm Engine 2 Torque: 165 lb-ft @ 4800 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Emission Controls: On-Board Diagnostics (OBD II), Catalytic Converter 🔧 Transmission Standard Transmission Type 2.2L: 5-Speed Manual Optional Transmission Type 2.2L Optional: 4-Speed Automatic (4T45-E) Transmission Type 2.4L: 5-Speed Manual Transmission Type 2.4L Optional: 4-Speed Automatic (4T45-E or 4T65-E depending on application) Features Automatic Transmission Features: Electronically controlled, torque converter lock-up 📐 Dimensions Exterior Length: 171.3 inches (4351 mm) Width: 69.1 inches (1755 mm) Height: 63.7 inches (1618 mm) Wheelbase: 103.6 inches (2631 mm) Cargo Cargo Volume Rear Seats Up: 25.9 cu ft (733 L) Cargo Volume Rear Seats Folded: 62.7 cu ft (1776 L) Weights Curb Weight 2.2L: Approx. 3020 lbs (1370 kg) Curb Weight 2.4L: Approx. 3080 lbs (1397 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ NHTSA Front Impact Passenger: ★★★★★ NHTSA Side Impact Front Seat: ★★★★★ NHTSA Side Impact Rear Seat: ★★★★ IIHS Roof Strength: Good Active Features Traction Control: Standard Electronic Stability Control: Available on some trims Anti Lock Brakes: Standard Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Front Side-Impact Airbags Airbags Curtain: Available Front and Rear Side Curtain Airbags 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 playback, auxiliary audio input Optional Audio: Premium audio system, Navigation system (late models/options) Driver Assistance Cruise Control: Standard Tire Pressure Monitoring: Standard Connectivity Auxiliary Input: Standard on most trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic blend or full synthetic oil) Air Filter Replacement: Inspect every 30,000 miles (48,000 km), replace as needed. Spark Plug Replacement: 2.2L Ecotec: ~100,000 miles. 2.4L Ecotec: ~100,000 miles (Platinum tipped) Transmission Fluid Change: Inspect at 60,000 miles, change every 100,000 miles or as severe service dictates. Fluid Specifications Engine Oil Specification: SAE 5W-30 (API SN or higher, Dexos1 Gen2 recommended) Coolant Specification: GM DEX-COOL® Extended Life Antifreeze/Coolant (Orange) Transmission Fluid Automatic: Dexron VI (ATF) Brake Fluid Specification: DOT 3 Known Issues Common Issue 1: Oil leaks from valve cover gasket and oil pan gasket. Common Issue 2: Power steering pump noise or failure. Common Issue 3: Water pump leaks. Common Issue 4: Sagging headliner fabric. Common Issue 5: Rear hatch struts weakening over time. 📚 Vehicle History Brand Heritage Manufacturer: Chevrolet (a division of General Motors) Model Evolution Introduction Year: 2005 (as a 2006 model) Platform Basis: GM Delta platform, shared with Chevrolet Cobalt and Pontiac G5 Facelift Year: 2009 (minor styling updates) Production Production Years: 2005-2010 Assembly Location: Lordstown Assembly, Lordstown,...