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2004 Chevrolet S10 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: S10 Year: 2004 Codes Chassis Code: GMT360 👋 Introduction Market Position Positioning: Essential resource for DIY enthusiasts and professional mechanics seeking factory-level repair information for the 2004 Chevrolet S10. Competitive Analysis Competitors: Haynes, Chilton (often less detailed or derived from OE, not direct OE source) Key Features Convenience: Instant online access via web browser on multiple devices (PC, laptop, smartphone, tablet). Licensing: Officially licensed and derived from OE (Original Equipment) materials, ensuring accuracy and completeness. Access Duration: One-year access included, with discounts for extended access. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Extensive (typical for OE service manuals; exact count varies by digital version) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: PDF Download (via web browser access) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System (ECM), Fuel System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Drivetrain Components (Driveshafts, Differentials) Chassis: Suspension System (Front & Rear), Steering System, Brake System (Hydraulic & ABS), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Wiper/Washer System Body And Frame: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seating Systems, Exterior Trim Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Service, Belt Inspections/Replacement, Tire Rotation, Brake Pad/Rotor Service Repair: Engine Component Replacement (e.g., alternator, starter, water pump), Transmission Service/Rebuild, Brake Caliper/Master Cylinder Replacement, Suspension Component Replacement (e.g., ball joints, control arms, shocks), Steering Rack Replacement, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting Symptom Charts, Diagnostic Trouble Codes (DTCs) Interpretation, On-Board Diagnostics (OBD-II) Procedures, Electrical Schematics Analysis Technical Depth Depth: Comprehensive: Includes detailed component removal/installation procedures, torque specifications, diagnostic flowcharts, wiring diagrams, and specifications for adjustments. 📊 Manual Specifications File Format File Type: Digital (PDF accessed via web browser) Print Quality Quality: High-resolution, digitally sourced from OE materials, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Access) Paper Type Paper: N/A (Digital Access) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L L4 (VIN 4), 4.3L V6 (VIN X) 2.2L L4 Specs: SOHC, Sequential Fuel Injection, approx. 122 hp @ 5000 rpm, 135 lb-ft torque @ 3600 rpm 4.3L V6 Specs: OHV, Sequential Fuel Injection, approx. 180-190 hp @ 4400-5000 rpm, 245-260 lb-ft torque @ 2800-3200 rpm (varies by specific application) Performance Engine Management: GM Engine Control Module (ECM) with OBD-II diagnostics Fuel System Injection Type: Multi-port Fuel Injection (MPFI) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (e.g., NV1500 for 2.2L, NV3500 for 4.3L) Optional Optional Transmission Type: 4-speed Automatic (e.g., 4L60-E for 4.3L V6) Features Transmission Control: Electronic control for automatic transmission models. 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab Wheelbase: Short (108.3 in), Long (122.5 in) Bed Lengths: Short Bed (72.7 in), Long Bed (97.7 in) Weights Curb Weight: Approx. 3,500 - 4,200 lbs (varies by configuration) Gvwr: Approx. 5,300 - 6,000 lbs (varies by configuration) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 Stars (model dependent, typically good for its era) NHTSA Passenger Front Impact: 4/5 Stars (model dependent, typically good for its era) Active Features ABS: Standard or optional Anti-lock Braking System (ABS) on rear or all wheels. Traction Control: Optional traction control system (often integrated with ABS). Passive Features Airbags: Driver and Passenger front airbags. Seatbelts: Three-point height-adjustable seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium sound systems. Aftermarket head unit compatibility is high. Driver Assistance Cruise Control: Available cruise control system. Connectivity OBD Ii: On-Board Diagnostics II (OBD-II) system for emissions and engine diagnostics, fully supported by the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 6 months, using synthetic oil. Refer to manual for exact recommendation based on driving conditions. Tire Rotation Interval: Every 7,500 miles. Spark Plug Replacement: Approx. 100,000 miles for iridium-tipped spark plugs (check specific engine and plug type). Fluid Specifications Engine Oil Type: SAE 5W-30 (synthetic recommended) for most engine configurations. Verify with manual. Coolant Type: Dex-Cool (orange) OAT (Organic Acid Technology) coolant or equivalent silicate-free antifreeze/water mixture. Transmission Fluid Type Auto: Dexron III/VI ATF (Automatic Transmission Fluid) Brake Fluid Type: DOT 3 Known Issues Common Wear Items: Ball joints, tie rod ends, sway bar links (suspension wear), catalytic converter failure, intake manifold gasket leaks (V6). Electrical Gremlins: Occasional issues with instrument cluster, body control module (BCM), or power window motors. Common Repairs Engine And Transmission: Regular maintenance of the 4.3L V6 is crucial for longevity. Overheating can damage the engine. 📚 Vehicle History Brand Heritage Brand Legacy: Chevrolet, a division of General Motors, has a long history of producing reliable trucks,...
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2004 Chevrolet S10 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
S10
Year:
2004
Codes
Chassis Code:
GMT360
👋 Introduction
Market Position
Positioning:
Essential resource for DIY enthusiasts and professional mechanics seeking factory-level repair information for the 2004 Chevrolet S10.
Competitive Analysis
Competitors:
Haynes, Chilton (often less detailed or derived from OE, not direct OE source)
Key Features
Convenience:
Instant online access via web browser on multiple devices (PC, laptop, smartphone, tablet).
Licensing:
Officially licensed and derived from OE (Original Equipment) materials, ensuring accuracy and completeness.
Access Duration:
One-year access included, with discounts for extended access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
Extensive (typical for OE service manuals; exact count varies by digital version)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download (via web browser access)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System (ECM), Fuel System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Drivetrain Components (Driveshafts, Differentials)
Chassis:
Suspension System (Front & Rear), Steering System, Brake System (Hydraulic & ABS), Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Wiper/Washer System
Body And Frame:
Body Panels, Doors, Hood, Tailgate, Interior Trim, Seating Systems, Exterior Trim
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Service, Belt Inspections/Replacement, Tire Rotation, Brake Pad/Rotor Service
Repair:
Engine Component Replacement (e.g., alternator, starter, water pump), Transmission Service/Rebuild, Brake Caliper/Master Cylinder Replacement, Suspension Component Replacement (e.g., ball joints, control arms, shocks), Steering Rack Replacement, Electrical Component Diagnosis and Replacement
Diagnostics:
Troubleshooting Symptom Charts, Diagnostic Trouble Codes (DTCs) Interpretation, On-Board Diagnostics (OBD-II) Procedures, Electrical Schematics Analysis
Technical Depth
Depth:
Comprehensive: Includes detailed component removal/installation procedures, torque specifications, diagnostic flowcharts, wiring diagrams, and specifications for adjustments.
📊 Manual Specifications
File Format
File Type:
Digital (PDF accessed via web browser)
Print Quality
Quality:
High-resolution, digitally sourced from OE materials, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Access)
Paper Type
Paper:
N/A (Digital Access)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.2L L4 (VIN 4), 4.3L V6 (VIN X)
2.2L L4 Specs:
SOHC, Sequential Fuel Injection, approx. 122 hp @ 5000 rpm, 135 lb-ft torque @ 3600 rpm
4.3L V6 Specs:
OHV, Sequential Fuel Injection, approx. 180-190 hp @ 4400-5000 rpm, 245-260 lb-ft torque @ 2800-3200 rpm (varies by specific application)
Performance
Engine Management:
GM Engine Control Module (ECM) with OBD-II diagnostics
Fuel System
Injection Type:
Multi-port Fuel Injection (MPFI) or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (e.g., NV1500 for 2.2L, NV3500 for 4.3L)
Optional
Optional Transmission Type:
4-speed Automatic (e.g., 4L60-E for 4.3L V6)
Features
Transmission Control:
Electronic control for automatic transmission models.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab
Wheelbase:
Short (108.3 in), Long (122.5 in)
Bed Lengths:
Short Bed (72.7 in), Long Bed (97.7 in)
Weights
Curb Weight:
Approx. 3,500 - 4,200 lbs (varies by configuration)
Gvwr:
Approx. 5,300 - 6,000 lbs (varies by configuration)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4/5 Stars (model dependent, typically good for its era)
NHTSA Passenger Front Impact:
4/5 Stars (model dependent, typically good for its era)
Active Features
ABS:
Standard or optional Anti-lock Braking System (ABS) on rear or all wheels.
Traction Control:
Optional traction control system (often integrated with ABS).
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Three-point height-adjustable seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium sound systems. Aftermarket head unit compatibility is high.
Driver Assistance
Cruise Control:
Available cruise control system.
Connectivity
OBD Ii:
On-Board Diagnostics II (OBD-II) system for emissions and engine diagnostics, fully supported by the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, using synthetic oil. Refer to manual for exact recommendation based on driving conditions.
Tire Rotation Interval:
Every 7,500 miles.
Spark Plug Replacement:
Approx. 100,000 miles for iridium-tipped spark plugs (check specific engine and plug type).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (synthetic recommended) for most engine configurations. Verify with manual.
Coolant Type:
Dex-Cool (orange) OAT (Organic Acid Technology) coolant or equivalent silicate-free antifreeze/water mixture.
Transmission Fluid Type Auto:
Dexron III/VI ATF (Automatic Transmission Fluid)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Ball joints, tie rod ends, sway bar links (suspension wear), catalytic converter failure, intake manifold gasket leaks (V6).
Electrical Gremlins:
Occasional issues with instrument cluster, body control module (BCM), or power window motors.
Common Repairs
Engine And Transmission:
Regular maintenance of the 4.3L V6 is crucial for longevity. Overheating can damage the engine.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chevrolet, a division of General Motors, has a long history of producing reliable trucks, with the S-10 being a significant compact pickup in its lineup.
Model Evolution
Generation Timeline:
The 2004 model year falls within the second generation of the S-10 (1994-2004), which saw significant updates and refinements.
Production
Manufacturing Locations:
Primary assembly plants included Shreveport, Louisiana, and St. Louis, Missouri.
Production End Year:
2004 was the final model year for the S-10 in North America, succeeded by the Chevrolet Colorado.
🏆 Awards & Recognition
Recognitions
Award History:
While specific awards for the 2004 model are less documented, the S-10 platform was generally well-regarded in its segment for its practicality and value during its production run.
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